Customization: | Available |
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Condition: | New |
Certification: | CE |
Quantity: | |
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1 | Effective width | 1800mm | 2 | Design produce speed | 150m/min | |||
3 | Three layer economic speed | 110-150m/min | 4 | Five layer economic speed | --------- | |||
5 | seven layer economic speed | --------- | 6 | Maximum order change speed | --------- | |||
7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
note | Speed the above targets required to achieve:effective width 1800mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. | |||||||
Top paper index | 100g/--180g/ Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
Core paper index | 80g/--160g/ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
In paper index | 90g/--160g/ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
9 | Flute combination | |||||||
10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure8-12kg/cm2 | Use2000kg/Hr | ||||
11 | Electricity demand | AC380V 50Hz 3PH | The total power about 220KW | The practical power about 120 KW | ||||
12 | Compressed air | The maximum pressure 8kg/cm2 | Common pressure5-7kg/cm2 | use1m3/min | ||||
13 | Space | ≈Lmin65m*Wmin8m*Hmin4m(The actual drawing to provider to provide audited prevail) |
1,Steam heating system:proposal with 2000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline. 2,Air compressed machine,air pipeline,glue conveying pipe. 3,Power supply,wires connected to the operation panel and line pipe. 4,Water sources,water pipelines,buckets and so on. 5,Water, electricity, gas flush mounting civil foundation. 6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material. 7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease. 8,installation,commissioning of food, accommodation. And provide installers with the installation. |
Specification | Equipment name | QTY | Remark |
ZJ-B | Hydraulic shaftless shaftless mill roll stand | 3 set | ¢215mm main shaft, hyperbolic heavy rocker arm, expansion type paper clip head, multi point brake, hydraulic drive lifting, about translation, on medium. |
RT | Rail and Tracks | 6set | The guide track is 5000mm and the trolley is welded with 10mm. |
RG-1-900 | Top paper preheater | 1set | ¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°. |
RG-1-900 | Core paper preheater | 1set | ¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°. |
SF-320F | Corrugated single facer | 1set | ¢320mm corrugated main roller, hard chrome plating treatment, high efficiency and energy saving transmission rotation, the use of maintenance-free cylinder pressure, 240 rubber roller. |
RG-1-900 | Double pre-heating | 1set | ¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°. |
GM-20 | Single layer glue machine | 1set | Roller diameter 270mm. Independent variable frequency motor drive, PLC to adjust the glue gap and man-machine interface. |
ZDF | Conveyor bridge | 1set | Main beam 200mm channel steel, independent variable frequency motor drive paper conveyor. |
SM-F | Double facer | 1set | Frame 360 mm national standard channel steel, chrome-plated hot plate 600 mm *16 pieces, hot plate surface grinding, the whole process of hot plate design structure. Variable frequency motor. |
FY-C | Electric Slitting creasing machine | 1 set | Tungsten alloy blade,5 knives, 8 wire type. Electric adjustable knife |
NC-150 | NC Spiral knife cutter knives | 1set | Full AC servo control, energy storage braking, die cutter structure, oil immersed gear transmission, 7 inch touch screen display. |
DM-XLM | Carton stacker | 1set | Servo drive platform lifting, three-stage frequency conversion transmission, automatic counting stacking discharge, import high-strength belt output, paper side standard conveyor frame. |
QU | Air source system | 1set | Customers provide their own air source. |
DQ | Electrical control cabinet system | 1set | Electric control system: adsorption single-sided machine, driving part, double-sided machine, glue machine are all using frequency conversion motor, Delta frequency conversion control system. The operation interface is simple and convenient, and the speed display control cabinet is equipped with the speed display, unit call and emergency stop functions of each unit. |
ZQ | Steam system | 1set | Including pipe valves, traps, instruments and other steam components in the equipment, customer's own heat source and pipeline. |
ZJZ | Glue station system | 1set | The pipeline customer is prepared.The glue device is composed of carrier tank, main tank, storage tank, and glue pump and return pump. |
Working wide | 1800mm | |
Paper diameter | MAX: 1500mm MIN:300mm | |
Paper width | MAX: 1800mm MIN:600mm | |
Weight capacity | 3T | |
Paper head size | Teeth 3 inches 4 inches | |
brake | Gear disc multi point pneumatic | |
Working air pressure | 0.4---0.8Mpa |
★ Use full hydraulic drive to complete the base paper clamping, loosening, moving to the center, left and right translation and other actions, the base paper lifting hydraulic drive. ★ The brake adopts multi-point brake system, toothed disc structure, equipped with cooling fan, Airtek pneumatic components, stable tension, super long life. ★ Large diameter spindle design, swing arm sliding smoothly, after high-frequency treatment of steel insert guide, super wear-resistant, ★ The hydraulic cylinder is arranged by stranded shaft type, does not bear radial force, easy maintenance. |
Working pressure | Hydraulic cylinder working range | Hydraulic cylinder working range | Hydraulic station motor power | Solenoid valve working voltage |
16---18Mpa | ¢100×440mm | ¢63×1300mm | 3.7KW --380V -- 50Hz | 220V--50 Hz |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Main shaft | Day steel production | ¢242mm |
02 | Swing arm | Production by own | Resin sand gray ironHT200 |
03 | Wallboard | Jigang prduction | Q235AWelding parts |
04 | Bearing | C&U | |
05 | Main electrical appliance | Chint | Contactor, relay, button |
06 | Hydraulic station | Taiwan oil pump solenoid valve |
Track length | 6000mm | |
Earth rail trough | Single slot | |
Main frame | 14 channel steel and ¢20mm cold drawn round steel |
★ The track is buried as a whole, and the main frame is welded with ¢20mm cold-drawn round steel. The length of the track is 6000mm. ★ Each paper holder is equipped with two paper trolley from both sides of the paper can be loaded at the same time. Push the web into place. |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Track and paper trolley | Tanggang or Jigang | NO14 channel steel,Q235A,steel strip |
02 | Bearing | C&U |
Working wide | 1800mm | |
Diameter of preheat roller | ¢900mm | |
Angle adjustment range | 0°-360° | |
Angle shaft diameter | ¢600mm×2 | |
Steam temperature | 200ºC | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 3PH | |
Motor power | 250W short(S2)working system |
★ Used for preheating single-side corrugated paper and face paper, improve the temperature, conducive to bonding, moisture control, cardboard flat ★ The surface of each roll is polished and chrome-plated. The surface friction is small and durable. ★ Electric adjustment wrap Angle, wrap Angle can be rotated in 360° range to adjust the heating area of the paper. ★ Preheating roller adopts flat head design. |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Framework | Tang Steel Profile | Welded parts stress relief |
02 | Steam rotation joint | Quanzhou yujie | |
03 | Preheater | Hangang or jigang | Q235Bpressure container board |
04 | Seat belt bearing | Zhejiang Fifth Ring | |
05 | RV Reducer | ShanDong DeZhou | RV75 |
06 | Main electrical appliances | Chint | Contactor, relay, button |
Working wide | 1800mm | |
Diameter of preheat roller | ¢900mm | |
Angle adjustment range | 0°-360° | |
Angle shaft diameter | ¢600mm×2 | |
Steam temperature | 200ºC | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 3PH | |
Motor power | 250W short(S2)working system |
★ Used to preheat single-sided corrugated paper and face paper, improve the temperature, conducive to bonding, moisture control, cardboard flat ★ Roller surface grinding and hard chrome plating treatment, surface friction is small, durable. ★ Electric adjustment package Angle, package Angle can be rotated in 360° range to adjust the paper heating area. ★ The preheating roller adopts the flat head design, which conforms to the national standard of a type of pressure vessel, and has a pressure vessel certificate. |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Framework | Tang Steel Profile | Welded parts stress relief |
02 | Steam rotation joint | Quanzhou yujie | |
03 | Preheater | Hangang or jigang | Q235Bpressure container board |
04 | Seat belt bearing | Zhejiang Fifth Ring | |
05 | RV Reducer | ShanDong DeZhou | RV75 |
06 | Main electrical appliances | Chint | Contactor, relay, button |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 120-150m/min | |
Paper feed range | 1800--800mm | |
Steam temperature | 120ºC | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 15KW |
★ Main corrugated roller: ¢320mm (depending on the type of corrugated), pressure roller ¢325mm, preheating roller ¢400mm. ★ Negative pressure design, low heat loss, so that the core paper can be evenly compressed and attached to the surface of the corrugated roller, so that the corrugated better forming, because the pressure is uniform, the top of the corrugated can be better, evenly coated with glue, so that the single-sided corrugated paper is better. ★ Corrugated roller is made of 48CrMo high quality alloy steel, tempered, medium frequency quenching, surface after grinding hard chrome plating treatment, surface hardness HV1120 degrees or more. ★ Corrugated roller, pressure roller, etc., adopts a cylinder control system with high stability, and has a pressure control buffer effect. ★ The amount of glue is controlled by electric adjustment, and the glue separator is electric. ★ Gluing system, in addition to easy cleaning, more conducive to maintenance, repair work. ★ Simple operation control system, touch screen operation interface, with color map display operation status, function selection, fault indication, exclusion and parameter setting, etc., can show that the machine is fully functional, easy to operate and humanized. ★ Built-in adjuster with spray system to adjust core paper temperature and moisture. ★ The main and auxiliary corrugated roller and pressure roller bearings are made of high temperature grease to ensure the bearing life and smooth operation. |
Part name Craftsmanship | Specification | Material | Surface treatment |
Corrugated roller | Main roll ¢320mm | 48CrMAo Alloy steel | Chrome plating |
Pressure roller | ¢325mm | 45# steel | Hardened round grinding chrome plating polishing |
Glue roller | ¢240mm | 45# steel | Round grinding and pressing pit mesh chrome plating |
Fixed paste roller | ¢140mm | 45# steel | Round grinding chrome |
Preheat roller | ¢400mm | Q235B | Round grinding chrome |
Paper guide roller | ¢110 mm | 45# steel | Round grinding chrome |
Name | Power | Voltage | Frequency |
Main drive motor | 22KW | 380V | 50HZ |
High-pressure suction motor | 22KW | 380V | 50HZ |
Adjustable glue push rod | 100W | 380V | 50HZ |
Glue adjustment motor | 120W*2 | 380V | 50HZ |
Motor of glue department | 2.2KW | 380V | 50HZ |
Serial number | Main part name | Brand or place of origin | Remarks |
01 | Box rack | Self-produced | HT250 |
02 | Rotary joint and metal hose | FuJian | |
03 | Main drive motor | Hebei | 22KW variable frequency motor |
04 | RV reducer | Taiwan city-state or Wanxin | |
05 | Bearing | C&U | |
06 | Seat belt bearing | Zhejiang Fifth Ring | |
07 | High pressure fans | Tangshan Shangwei | 22KW |
08 | Pneumatic Components | Sono | |
09 | The electromagnetic valve | Sono | |
10 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
Working width | 1800mm | |
Design speed | 150m/min | |
Bridge layer | 1 layer | |
Working power | 380V 50Hz 6KW | |
★ The flyover part is to lift the single-sided corrugated paper produced by the single-sided machine, lift and transport it to the gluing machine after gluing, enter the double-sided machine for laminating, slow transportation, with sufficient paper storage, convenient for not stopping for paper change, the use of electric correction, automatic tension control, so that the single-sided corrugated paper alignment and tightening. ★ This part is the main beam of No. 16 channel steel, No. 16 I-steel, No. 63 Angle steel, columns and other connections, reasonable structure. High speed does not jitter. Transportation, storage part of the galvanized steel plate, low friction, climbing ladder 2 sets, both sides of the 1.2 inch safety guardrail. High strength herringbone pedal to ensure the safety of personnel and convenient operation. ★ Lift part independent frequency conversion drive. High strength non-joint belt corrugation without indentation, the upper layer slow long-distance transmission, not easy to break paper. ★ Both sides of the hydraulic support are equipped with adjustable roller to ensure the balance of tension at both ends of the paper and uniform preheating. |
Name | Power | Voltage | Frequency |
Single-facer corrugated paper lifting motor | 3KW | 380V | 50HZ |
Bridge adsorption fan | 3KW | 380V | 50HZ |
Adjusting board wide motor | 250W | 380V | 50HZ |
Serial number | Main part name | Brand or place of origin | Remarks |
01 | The bridge main skeleton | Tiangang or tanggang | No. 16 channel steel, No. 16 I-beam steel, No. 12 channel steel, No. 63 Angle steel, 40*80 square steel and so on. |
02 | Guardrail | Tiangang | Ф42mm Low pressure fluid pipe |
03 | Paper lifting belt | Shanghai | PVC conveyor belt |
04 | Cardboard conveyor belt | Hebei | Parallel transport rubber band |
05 | Frequency converter | Delta or HuiChuan | |
06 | Bearing | C&U | |
07 | Seat belt bearing | Zhejiang Fifth Ring | |
08 | Paper width adjustment reducer | Shangdong jinbuhuan reducer | |
09 | Paper motor(frequency) | Hebei hengshui | |
10 | Conveying roller and paper roller ,over paper roller | Tiangang Seamless steel pipe | Chrome plating |
11 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 120m/min | |
Glue volume adjustment range | 0.08-0.6mm | |
Number of anilox roller | 32 lines | |
Preheating cylinder temperature range | 150-200ºC | |
Working power | 380V 50Hz 7KW | |
Air source system | 0.4-0.9Mpa | |
Pressing method | Pneumatic |
★ The single-layer gluing machine is the corrugated paper transported from the bridge, which is preheated and heated, then coated with glue again, and then enters the double-sided machine for gelatinization and lamination to produce three layers of cardboard. ★ Frame cast iron structure, stable performance, the upper and middle preheater diameter 320mm, improve the paper temperature to facilitate glue gelatinization, double press roller design glue uniform, stainless steel glue tank, automatic circulation of glue supply. ★ After the surface of the roller is tempered, the inner hole is processed, and the surface of the dynamic balance is finely ground and engraved with a pit pattern. Large diameter uniform roller dynamic balance treatment, copper plate scraping glue, glue uniform, save glue, save steam, cardboard flat ★ The transmission of the gluing unit is directly connected by the variable frequency motor through the reducer structure, and the linear speed of the gluing roller is synchronized with the double-sided machine by the variable frequency control. Angle sensor, PLC, touch screen man-machine interface display. According to different paper, different speed automatic control of the amount of glue, according to different types of roller automatically adjust the gap, no accumulation error. |
Part name Craftsmanship | Specification | Surface treatment |
Glue roller | ¢270mm | Round grinding and pressing pit mesh chrome plating |
Fixed paste roller | ¢140mm | Round grinding chrome |
Pressure roller | ¢110mm | Round grinding chrome |
Paper shaft | ¢70mm | Round grinding chrome |
Preheating cylinder | ¢400mm | Round grinding chrome |
Name | Power | Voltage | Frequency |
Rubber roller active motor | 3.7KW*1 | 380V | 50HZ |
Glue adjustment speed reducer | 200W | 380V | 50HZ |
Roller gap adjustment motor | 200W | 380V | 50HZ |
Rubber pump motor | 2.2KW | 380V | 50HZ |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Glue roller and paste roller | Tiangang | 45# steel |
02 | Preheat roller | Tiangang or Jigang | Q235B Container board |
03 | Bearing | C&U | |
04 | Bearing with seat | Zhejiang Fifth Ring | |
05 | Pneumatic Components | AirTac | |
06 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
07 | PLC and inverter | Delta |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 100-150m/min | |
Hot plate number | 600mm×16piece | |
Cooling section length | 4meters | |
Temperature requirements | 160-200ºC | |
Steam pressure | 0.8-1.3Mpa | |
Air pressure | 0.5-0.6Mpa | |
Working power | 380V 50Hz 70KW | |
★ Double-sided machine is glued single-sided corrugated paper and face paper, heating board heating, glue gelatinization, stereotyped production of flat cardboard. ★ The surface of the heating plate is grinded, the width of the hot plate is 600mm, a total of 16 heating plates, the hot plate plane plating process, the cooling length is 4 meters. The inside of the hot plate is a partition isolating structure, which makes the steam flow in an S-shape, and the steam and water separation function is obvious, which improves the steam utilization rate. The heating plate is made of a container plate, which meets the national standard of a class of pressure vessels, with a pressure vessel certificate and inspection certificate. ★ The hot plate adopts pneumatic pressure plate structure. Pressure plate lifting adopts pneumatic structure. 10 spring pneumatic pressure plates are standard ★ The heat conduction pipe of the heating plate is divided into several sections to control the temperature, and the temperature display is provided. ★ Cotton webbing through the correction pneumatic valve, manual correction is centered, using double cylinder control S-type cotton webbing tensioning device. A large amount of tightening, ★ The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, and the lower conveyor belt can automatically correct the deviation and adjust the center, and can also be manually adjusted on both sides. ★ The surface of the drive roller is coated with wear-resistant adhesive, in a herringbone structure, and with a medium height to ensure the smooth output of the cardboard. ★ The driving gear is made of cast steel ZG-500 material, and the gear is lubricated by oil immersion. ★ Electrical components using international well-known brands, devices work stably, reliable operation. ★ The main drive motor is variable frequency speed regulating motor, low speed torque, wide speed regulating range, energy saving and high efficiency. ★ The main skeleton adopts high strength national standard profile, solid structure, beautiful appearance, suitable for high-speed work. |
Part name Craftsmanship | Specification | Surface treatment |
Upper drive rubber roller | ¢700mm | Covered with wear-resistant rubber |
Lower drive rubber roller | ¢700mm | Covered with wear-resistant rubber |
Front and rear driven belt roller | ¢200mm | Round grinding chrome plating polishing |
Top tension roller | ¢120mm | Round grinding chrome plating polishing |
Upper belt adjustment roller | ¢120mm | Round grinding chrome plating polishing |
Name | Power | Voltage | Frequency |
Main drive motor | 70KW | 380V | 50HZ |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Main skeleton | Tiangang or lai gang production profiles | NO.40channel and NO.16 I-beam |
02 | Drive wallboard | HeBei HanDan | Q345 |
03 | Heat board | Tiangang or Jigang | Q235B container board made |
04 | Main drive motor | Hengshui, Hebei Province | 30 KW Frequency motor |
05 | Cotton webbing | ShenYang | Cotton webbing thickness:9mm |
06 | Trap | Beijing drain Valve Factory | Float |
07 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
08 | Pneumatic Components | AirTac or sono | |
09 | Frequency converter | Delta | |
10 | Bearing | C&U | |
11 | Bearing with seat | Zhejiang Fifth Ring |
Working width | 1800mm | |
Design speed | 150m/min | |
Max. speed | 150m/min | |
Mechanical configuration | 5 Knife 8 lines | |
Min cutting width | 160mm | |
Minimum creasing width | 70mm | |
Cutter wheel positioning accuracy | ±0.5mm | |
Horizontal movement of the whole machine | ±100mm |
★ Synchronous motor electric control knife, manual wiring. Precise size. ★ Two kinds of pressure line form: convex to concave, convex to flat, two kinds of pressure line form can be automatically converted. The depth of the press wheel can be automatically controlled by the computer, and the line shape is good and easy to bend. ★ Using thin tungsten steel alloy knife, sharp blade, service life of more than 8 million long meters. Knife sharpening is electric control, automatic knife sharpening or manual knife sharpening, can be edge cutting edge sharpening, improve production efficiency. ★ Imported synchronous belt drive, thin cutter seat and linear bearing support, accurate positioning size, no accumulation error. ★ Scuttling and pressing line are driven by independent variable frequency motor. |
name | power | Voltage | frequency |
Row of single pole line servo motor | 0.37KW | 380V | 50HZ |
Slitting variable frequency motor | 4KW | 380V | 50HZ |
serial number | main item name | brand or origin | Remark |
01 | frame | Shandong Jinan Steel | Q345 |
02 | Solenoid valve, cylinder | AirTac Taiwan | |
03 | bearing | HRB or C&U | |
04 | Pillow block bearing | Zhejiang Fifth Ring | |
05 | Tungsten Alloy Blades | Sichuan Boyan | ¢ 260mm _ |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 100-140m/min | |
Min. cutting length | 500mm | |
Max. cutting length | 9999mm | |
Cutting accuracy | ±1mm | |
Working power | 380V 50Hz 30KW |
★ Can store 200 groups of orders, change the cutting paper specifications quickly and accurately, without stopping the order, and can achieve computer networking, convenient production management. ★ Tool shaft transmission gear adopts high frequency hardening of precision forged steel material to achieve no backlash transmission, and adopts advanced keyless connection mode to achieve high transmission accuracy. ★ Circular die machine configuration, servo motor direct drive, high die cutting precision, die cutting stick small straight design, low inertia, energy saving and high efficiency, plus color identification system ★ Before and after the paper feed wheel are using the sun wheel press paper, smooth transmission, uniform pressure, not easy to crush the board or cause blockage. ★ This model is energy storage braking (non-energy consumption braking), low energy consumption in the production process, the average power consumption is 1/3 of the ordinary NC cutting machine, saving more than 70% of electricity, to achieve the goal of saving money. ★ Precision adjustable no-backlash gear, to ensure accurate mesh, running balance. ★ Oil bed lubrication is distributed in each gear position for oil supply, lubrication and cooling. ★ Knife roll: high quality precision forged steel, balanced treatment, with good stability. |
Part name Craftsmanship | Specification | Surface treatment | Special treatment |
Cross cutting the upper and lower knife axis | ¢200mm | Conditioning | Dynamic balance |
Front lower conveying roller | ¢156mm | Round grinding chrome plating polishing | Dynamic balance |
Rear lower conveyor roller | ¢156mm | Round grinding chrome plating polishing | Dynamic balance |
Paper shaft | ¢160mm | Wrapped silicone | Dynamic balance |
Output sun gear | ¢160mm | Polyurethane | Intensive |
Name | Power | Voltage | Frequency |
Main drive servo motor | 22KW | 380V | 50HZ |
Paper feed motor | 1.5KW(Frequency adjustment speed) | 380V | 50HZ |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Box rack | Self-produced | HT250 |
02 | Knife roll | Tiangang Precision Forging | 42CrMo |
03 | Full AC servo motor | Faith | 22KW |
04 | Paper frequency conversion motor | Hebei Hengshui Yongshun electric machine factory | |
05 | Flying shear servo control system | Faith | |
06 | Tightening sleeve | XianYang ChaoYue | |
07 | Bearing with seat | Zhejiang Fifth Ring | |
08 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 120-150m/min | |
Maximum stacking length | 3500mm | |
Maximum stacking height | 150mm | |
Working power | 380V 50Hz 17KW |
★ Gantry type stacking. Order change time 5 seconds, can automatically count, automatic cross out, automatic order change. ★ Synchronize with the production management system, order management, centralized management, automatic order change without slowing down. ★ The waste of raw tube change is less than 700mm. ★ Crawler type stacking platform, AC servo control lifting, stacking smooth and neat; ★ When the stacking reaches the set amount, the frequency conversion control automatically and smoothly horizontal paper discharge; ★ Tailgate AC servo control positioning, automatic, fast and accurate adjustment when changing orders; ★ Tailgate can be automatically shifted, suitable for small order stacking; ★ The conveying side is standard with electric conveying frame and double station trolley. ★ Independent sealed control cabinet, electrical equipment in dust-free, environment operation; ★ Color touch screen display, easy to operate. ★ Automatic operation control, improve efficiency, save manpower, reduce the labor intensity of operators; |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Frame | Tiangang | Main frame No. 16 channel steel |
02 | PU Leather belt | ShangHai | |
03 | Frequency converter | Taiwan Delta | 3.7KW |
04 | Horizontal reducer | ShanDong | |
05 | Contactor | Schneider | |
06 | Roller shaft | Tian Steel seamless steel pipe |
The maximum amount of glue made by hand | 1 T | |
Glue-making method | two-step method | |
Bulk stirring | Horizontal stirring | |
Carrier stirring | Vertical mixing | |
Storage tank capacity | 1T | |
Working power supply | 380V 50Hz 5KW | |
★Provide starch adhesive for single side corrugating machine, glue coating machine and other glue equipment. Through the rubber pump pipe. The glue making device is composed of carrier tank, main tank, storage tank, glue pump and glue pump. ★Horizontal glue making machine can prepare the main glue and carrier glue at the same time, and mix and stir, large amount of glue. The glue liquid in the storage bucket of the glue room is transported to the storage bucket of each glue equipment by the glue pump to provide the glue liquid for the equipment. |
Component name | Specification | Material | power | remarks |
Horizontal body glue mixer | 1200mm×1000mm×900mm | Q345 | 4KW | Hebei Hengshui Electric Machine |
Carrier mixer | ¢800mm×900mm | Q345 | 1.5KW | Hebei Hengshui Electric Machine |
Single facer machine, glue glue bucket | ¢800mm×1000mm | Q345 | ||
Glue storage bucket | ¢1200mm×1200mm | Q345 | 1.5KW | Hebei Hengshui Electric Machine |
Low-voltage appliance | Schneider | Contactors, relays, buttons |
1 | Steam consumption | About 1.2T/h |
2 | Use a heat source | 2t/h |
3 | Steam pressure | 1.25Mpa |
4 | Maximum temperature inside the pipe | 170-200ºC |
★ Deliver heating energy for each heat equipment in the production line to maintain the stability of the working temperature. ★ Each unit is designed as an independent small unit steam supply system, saving energy and convenient adjustment. ★ Each group of drain units are equipped with a drain bypass, and the equipment is cooled rapidly when it is stopped. ★ Float trap, with empty device, stainless steel check valve to prevent leakage. ★ The pipe system and the rotating heating parts are flexibly connected with metal hoses to extend the service life of the rotating joint. ★ All organic internal steam pipes are made of seamless steel pipes to ensure the safety of use under normal pressure. |
No. | Name | Brand or origin | remarks |
01 | Swivel joint, metal hose | Quanzhou Yujie | |
02 | Steam trap | Peking | Float ball type |
03 | Globe valve, ball valve | China Yuanda | |
04 | Check valve | Zhengzhou Yuming |
1 | Effective width | 1800mm | 2 | Design produce speed | 150m/min | |||
3 | Three layer economic speed | 110-150m/min | 4 | Five layer economic speed | --------- | |||
5 | seven layer economic speed | --------- | 6 | Maximum order change speed | --------- | |||
7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
note | Speed the above targets required to achieve:effective width 1800mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. | |||||||
Top paper index | 100g/--180g/ Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
Core paper index | 80g/--160g/ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
In paper index | 90g/--160g/ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
9 | Flute combination | |||||||
10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure8-12kg/cm2 | Use2000kg/Hr | ||||
11 | Electricity demand | AC380V 50Hz 3PH | The total power about 220KW | The practical power about 120 KW | ||||
12 | Compressed air | The maximum pressure 8kg/cm2 | Common pressure5-7kg/cm2 | use1m3/min | ||||
13 | Space | ≈Lmin65m*Wmin8m*Hmin4m(The actual drawing to provider to provide audited prevail) |
1,Steam heating system:proposal with 2000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline. 2,Air compressed machine,air pipeline,glue conveying pipe. 3,Power supply,wires connected to the operation panel and line pipe. 4,Water sources,water pipelines,buckets and so on. 5,Water, electricity, gas flush mounting civil foundation. 6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material. 7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease. 8,installation,commissioning of food, accommodation. And provide installers with the installation. |
Specification | Equipment name | QTY | Remark |
ZJ-B | Hydraulic shaftless shaftless mill roll stand | 3 set | ¢215mm main shaft, hyperbolic heavy rocker arm, expansion type paper clip head, multi point brake, hydraulic drive lifting, about translation, on medium. |
RT | Rail and Tracks | 6set | The guide track is 5000mm and the trolley is welded with 10mm. |
RG-1-900 | Top paper preheater | 1set | ¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°. |
RG-1-900 | Core paper preheater | 1set | ¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°. |
SF-320F | Corrugated single facer | 1set | ¢320mm corrugated main roller, hard chrome plating treatment, high efficiency and energy saving transmission rotation, the use of maintenance-free cylinder pressure, 240 rubber roller. |
RG-1-900 | Double pre-heating | 1set | ¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°. |
GM-20 | Single layer glue machine | 1set | Roller diameter 270mm. Independent variable frequency motor drive, PLC to adjust the glue gap and man-machine interface. |
ZDF | Conveyor bridge | 1set | Main beam 200mm channel steel, independent variable frequency motor drive paper conveyor. |
SM-F | Double facer | 1set | Frame 360 mm national standard channel steel, chrome-plated hot plate 600 mm *16 pieces, hot plate surface grinding, the whole process of hot plate design structure. Variable frequency motor. |
FY-C | Electric Slitting creasing machine | 1 set | Tungsten alloy blade,5 knives, 8 wire type. Electric adjustable knife |
NC-150 | NC Spiral knife cutter knives | 1set | Full AC servo control, energy storage braking, die cutter structure, oil immersed gear transmission, 7 inch touch screen display. |
DM-XLM | Carton stacker | 1set | Servo drive platform lifting, three-stage frequency conversion transmission, automatic counting stacking discharge, import high-strength belt output, paper side standard conveyor frame. |
QU | Air source system | 1set | Customers provide their own air source. |
DQ | Electrical control cabinet system | 1set | Electric control system: adsorption single-sided machine, driving part, double-sided machine, glue machine are all using frequency conversion motor, Delta frequency conversion control system. The operation interface is simple and convenient, and the speed display control cabinet is equipped with the speed display, unit call and emergency stop functions of each unit. |
ZQ | Steam system | 1set | Including pipe valves, traps, instruments and other steam components in the equipment, customer's own heat source and pipeline. |
ZJZ | Glue station system | 1set | The pipeline customer is prepared.The glue device is composed of carrier tank, main tank, storage tank, and glue pump and return pump. |
Working wide | 1800mm | |
Paper diameter | MAX: 1500mm MIN:300mm | |
Paper width | MAX: 1800mm MIN:600mm | |
Weight capacity | 3T | |
Paper head size | Teeth 3 inches 4 inches | |
brake | Gear disc multi point pneumatic | |
Working air pressure | 0.4---0.8Mpa |
★ Use full hydraulic drive to complete the base paper clamping, loosening, moving to the center, left and right translation and other actions, the base paper lifting hydraulic drive. ★ The brake adopts multi-point brake system, toothed disc structure, equipped with cooling fan, Airtek pneumatic components, stable tension, super long life. ★ Large diameter spindle design, swing arm sliding smoothly, after high-frequency treatment of steel insert guide, super wear-resistant, ★ The hydraulic cylinder is arranged by stranded shaft type, does not bear radial force, easy maintenance. |
Working pressure | Hydraulic cylinder working range | Hydraulic cylinder working range | Hydraulic station motor power | Solenoid valve working voltage |
16---18Mpa | ¢100×440mm | ¢63×1300mm | 3.7KW --380V -- 50Hz | 220V--50 Hz |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Main shaft | Day steel production | ¢242mm |
02 | Swing arm | Production by own | Resin sand gray ironHT200 |
03 | Wallboard | Jigang prduction | Q235AWelding parts |
04 | Bearing | C&U | |
05 | Main electrical appliance | Chint | Contactor, relay, button |
06 | Hydraulic station | Taiwan oil pump solenoid valve |
Track length | 6000mm | |
Earth rail trough | Single slot | |
Main frame | 14 channel steel and ¢20mm cold drawn round steel |
★ The track is buried as a whole, and the main frame is welded with ¢20mm cold-drawn round steel. The length of the track is 6000mm. ★ Each paper holder is equipped with two paper trolley from both sides of the paper can be loaded at the same time. Push the web into place. |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Track and paper trolley | Tanggang or Jigang | NO14 channel steel,Q235A,steel strip |
02 | Bearing | C&U |
Working wide | 1800mm | |
Diameter of preheat roller | ¢900mm | |
Angle adjustment range | 0°-360° | |
Angle shaft diameter | ¢600mm×2 | |
Steam temperature | 200ºC | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 3PH | |
Motor power | 250W short(S2)working system |
★ Used for preheating single-side corrugated paper and face paper, improve the temperature, conducive to bonding, moisture control, cardboard flat ★ The surface of each roll is polished and chrome-plated. The surface friction is small and durable. ★ Electric adjustment wrap Angle, wrap Angle can be rotated in 360° range to adjust the heating area of the paper. ★ Preheating roller adopts flat head design. |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Framework | Tang Steel Profile | Welded parts stress relief |
02 | Steam rotation joint | Quanzhou yujie | |
03 | Preheater | Hangang or jigang | Q235Bpressure container board |
04 | Seat belt bearing | Zhejiang Fifth Ring | |
05 | RV Reducer | ShanDong DeZhou | RV75 |
06 | Main electrical appliances | Chint | Contactor, relay, button |
Working wide | 1800mm | |
Diameter of preheat roller | ¢900mm | |
Angle adjustment range | 0°-360° | |
Angle shaft diameter | ¢600mm×2 | |
Steam temperature | 200ºC | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 3PH | |
Motor power | 250W short(S2)working system |
★ Used to preheat single-sided corrugated paper and face paper, improve the temperature, conducive to bonding, moisture control, cardboard flat ★ Roller surface grinding and hard chrome plating treatment, surface friction is small, durable. ★ Electric adjustment package Angle, package Angle can be rotated in 360° range to adjust the paper heating area. ★ The preheating roller adopts the flat head design, which conforms to the national standard of a type of pressure vessel, and has a pressure vessel certificate. |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Framework | Tang Steel Profile | Welded parts stress relief |
02 | Steam rotation joint | Quanzhou yujie | |
03 | Preheater | Hangang or jigang | Q235Bpressure container board |
04 | Seat belt bearing | Zhejiang Fifth Ring | |
05 | RV Reducer | ShanDong DeZhou | RV75 |
06 | Main electrical appliances | Chint | Contactor, relay, button |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 120-150m/min | |
Paper feed range | 1800--800mm | |
Steam temperature | 120ºC | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 15KW |
★ Main corrugated roller: ¢320mm (depending on the type of corrugated), pressure roller ¢325mm, preheating roller ¢400mm. ★ Negative pressure design, low heat loss, so that the core paper can be evenly compressed and attached to the surface of the corrugated roller, so that the corrugated better forming, because the pressure is uniform, the top of the corrugated can be better, evenly coated with glue, so that the single-sided corrugated paper is better. ★ Corrugated roller is made of 48CrMo high quality alloy steel, tempered, medium frequency quenching, surface after grinding hard chrome plating treatment, surface hardness HV1120 degrees or more. ★ Corrugated roller, pressure roller, etc., adopts a cylinder control system with high stability, and has a pressure control buffer effect. ★ The amount of glue is controlled by electric adjustment, and the glue separator is electric. ★ Gluing system, in addition to easy cleaning, more conducive to maintenance, repair work. ★ Simple operation control system, touch screen operation interface, with color map display operation status, function selection, fault indication, exclusion and parameter setting, etc., can show that the machine is fully functional, easy to operate and humanized. ★ Built-in adjuster with spray system to adjust core paper temperature and moisture. ★ The main and auxiliary corrugated roller and pressure roller bearings are made of high temperature grease to ensure the bearing life and smooth operation. |
Part name Craftsmanship | Specification | Material | Surface treatment |
Corrugated roller | Main roll ¢320mm | 48CrMAo Alloy steel | Chrome plating |
Pressure roller | ¢325mm | 45# steel | Hardened round grinding chrome plating polishing |
Glue roller | ¢240mm | 45# steel | Round grinding and pressing pit mesh chrome plating |
Fixed paste roller | ¢140mm | 45# steel | Round grinding chrome |
Preheat roller | ¢400mm | Q235B | Round grinding chrome |
Paper guide roller | ¢110 mm | 45# steel | Round grinding chrome |
Name | Power | Voltage | Frequency |
Main drive motor | 22KW | 380V | 50HZ |
High-pressure suction motor | 22KW | 380V | 50HZ |
Adjustable glue push rod | 100W | 380V | 50HZ |
Glue adjustment motor | 120W*2 | 380V | 50HZ |
Motor of glue department | 2.2KW | 380V | 50HZ |
Serial number | Main part name | Brand or place of origin | Remarks |
01 | Box rack | Self-produced | HT250 |
02 | Rotary joint and metal hose | FuJian | |
03 | Main drive motor | Hebei | 22KW variable frequency motor |
04 | RV reducer | Taiwan city-state or Wanxin | |
05 | Bearing | C&U | |
06 | Seat belt bearing | Zhejiang Fifth Ring | |
07 | High pressure fans | Tangshan Shangwei | 22KW |
08 | Pneumatic Components | Sono | |
09 | The electromagnetic valve | Sono | |
10 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
Working width | 1800mm | |
Design speed | 150m/min | |
Bridge layer | 1 layer | |
Working power | 380V 50Hz 6KW | |
★ The flyover part is to lift the single-sided corrugated paper produced by the single-sided machine, lift and transport it to the gluing machine after gluing, enter the double-sided machine for laminating, slow transportation, with sufficient paper storage, convenient for not stopping for paper change, the use of electric correction, automatic tension control, so that the single-sided corrugated paper alignment and tightening. ★ This part is the main beam of No. 16 channel steel, No. 16 I-steel, No. 63 Angle steel, columns and other connections, reasonable structure. High speed does not jitter. Transportation, storage part of the galvanized steel plate, low friction, climbing ladder 2 sets, both sides of the 1.2 inch safety guardrail. High strength herringbone pedal to ensure the safety of personnel and convenient operation. ★ Lift part independent frequency conversion drive. High strength non-joint belt corrugation without indentation, the upper layer slow long-distance transmission, not easy to break paper. ★ Both sides of the hydraulic support are equipped with adjustable roller to ensure the balance of tension at both ends of the paper and uniform preheating. |
Name | Power | Voltage | Frequency |
Single-facer corrugated paper lifting motor | 3KW | 380V | 50HZ |
Bridge adsorption fan | 3KW | 380V | 50HZ |
Adjusting board wide motor | 250W | 380V | 50HZ |
Serial number | Main part name | Brand or place of origin | Remarks |
01 | The bridge main skeleton | Tiangang or tanggang | No. 16 channel steel, No. 16 I-beam steel, No. 12 channel steel, No. 63 Angle steel, 40*80 square steel and so on. |
02 | Guardrail | Tiangang | Ф42mm Low pressure fluid pipe |
03 | Paper lifting belt | Shanghai | PVC conveyor belt |
04 | Cardboard conveyor belt | Hebei | Parallel transport rubber band |
05 | Frequency converter | Delta or HuiChuan | |
06 | Bearing | C&U | |
07 | Seat belt bearing | Zhejiang Fifth Ring | |
08 | Paper width adjustment reducer | Shangdong jinbuhuan reducer | |
09 | Paper motor(frequency) | Hebei hengshui | |
10 | Conveying roller and paper roller ,over paper roller | Tiangang Seamless steel pipe | Chrome plating |
11 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 120m/min | |
Glue volume adjustment range | 0.08-0.6mm | |
Number of anilox roller | 32 lines | |
Preheating cylinder temperature range | 150-200ºC | |
Working power | 380V 50Hz 7KW | |
Air source system | 0.4-0.9Mpa | |
Pressing method | Pneumatic |
★ The single-layer gluing machine is the corrugated paper transported from the bridge, which is preheated and heated, then coated with glue again, and then enters the double-sided machine for gelatinization and lamination to produce three layers of cardboard. ★ Frame cast iron structure, stable performance, the upper and middle preheater diameter 320mm, improve the paper temperature to facilitate glue gelatinization, double press roller design glue uniform, stainless steel glue tank, automatic circulation of glue supply. ★ After the surface of the roller is tempered, the inner hole is processed, and the surface of the dynamic balance is finely ground and engraved with a pit pattern. Large diameter uniform roller dynamic balance treatment, copper plate scraping glue, glue uniform, save glue, save steam, cardboard flat ★ The transmission of the gluing unit is directly connected by the variable frequency motor through the reducer structure, and the linear speed of the gluing roller is synchronized with the double-sided machine by the variable frequency control. Angle sensor, PLC, touch screen man-machine interface display. According to different paper, different speed automatic control of the amount of glue, according to different types of roller automatically adjust the gap, no accumulation error. |
Part name Craftsmanship | Specification | Surface treatment |
Glue roller | ¢270mm | Round grinding and pressing pit mesh chrome plating |
Fixed paste roller | ¢140mm | Round grinding chrome |
Pressure roller | ¢110mm | Round grinding chrome |
Paper shaft | ¢70mm | Round grinding chrome |
Preheating cylinder | ¢400mm | Round grinding chrome |
Name | Power | Voltage | Frequency |
Rubber roller active motor | 3.7KW*1 | 380V | 50HZ |
Glue adjustment speed reducer | 200W | 380V | 50HZ |
Roller gap adjustment motor | 200W | 380V | 50HZ |
Rubber pump motor | 2.2KW | 380V | 50HZ |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Glue roller and paste roller | Tiangang | 45# steel |
02 | Preheat roller | Tiangang or Jigang | Q235B Container board |
03 | Bearing | C&U | |
04 | Bearing with seat | Zhejiang Fifth Ring | |
05 | Pneumatic Components | AirTac | |
06 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
07 | PLC and inverter | Delta |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 100-150m/min | |
Hot plate number | 600mm×16piece | |
Cooling section length | 4meters | |
Temperature requirements | 160-200ºC | |
Steam pressure | 0.8-1.3Mpa | |
Air pressure | 0.5-0.6Mpa | |
Working power | 380V 50Hz 70KW | |
★ Double-sided machine is glued single-sided corrugated paper and face paper, heating board heating, glue gelatinization, stereotyped production of flat cardboard. ★ The surface of the heating plate is grinded, the width of the hot plate is 600mm, a total of 16 heating plates, the hot plate plane plating process, the cooling length is 4 meters. The inside of the hot plate is a partition isolating structure, which makes the steam flow in an S-shape, and the steam and water separation function is obvious, which improves the steam utilization rate. The heating plate is made of a container plate, which meets the national standard of a class of pressure vessels, with a pressure vessel certificate and inspection certificate. ★ The hot plate adopts pneumatic pressure plate structure. Pressure plate lifting adopts pneumatic structure. 10 spring pneumatic pressure plates are standard ★ The heat conduction pipe of the heating plate is divided into several sections to control the temperature, and the temperature display is provided. ★ Cotton webbing through the correction pneumatic valve, manual correction is centered, using double cylinder control S-type cotton webbing tensioning device. A large amount of tightening, ★ The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, and the lower conveyor belt can automatically correct the deviation and adjust the center, and can also be manually adjusted on both sides. ★ The surface of the drive roller is coated with wear-resistant adhesive, in a herringbone structure, and with a medium height to ensure the smooth output of the cardboard. ★ The driving gear is made of cast steel ZG-500 material, and the gear is lubricated by oil immersion. ★ Electrical components using international well-known brands, devices work stably, reliable operation. ★ The main drive motor is variable frequency speed regulating motor, low speed torque, wide speed regulating range, energy saving and high efficiency. ★ The main skeleton adopts high strength national standard profile, solid structure, beautiful appearance, suitable for high-speed work. |
Part name Craftsmanship | Specification | Surface treatment |
Upper drive rubber roller | ¢700mm | Covered with wear-resistant rubber |
Lower drive rubber roller | ¢700mm | Covered with wear-resistant rubber |
Front and rear driven belt roller | ¢200mm | Round grinding chrome plating polishing |
Top tension roller | ¢120mm | Round grinding chrome plating polishing |
Upper belt adjustment roller | ¢120mm | Round grinding chrome plating polishing |
Name | Power | Voltage | Frequency |
Main drive motor | 70KW | 380V | 50HZ |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Main skeleton | Tiangang or lai gang production profiles | NO.40channel and NO.16 I-beam |
02 | Drive wallboard | HeBei HanDan | Q345 |
03 | Heat board | Tiangang or Jigang | Q235B container board made |
04 | Main drive motor | Hengshui, Hebei Province | 30 KW Frequency motor |
05 | Cotton webbing | ShenYang | Cotton webbing thickness:9mm |
06 | Trap | Beijing drain Valve Factory | Float |
07 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
08 | Pneumatic Components | AirTac or sono | |
09 | Frequency converter | Delta | |
10 | Bearing | C&U | |
11 | Bearing with seat | Zhejiang Fifth Ring |
Working width | 1800mm | |
Design speed | 150m/min | |
Max. speed | 150m/min | |
Mechanical configuration | 5 Knife 8 lines | |
Min cutting width | 160mm | |
Minimum creasing width | 70mm | |
Cutter wheel positioning accuracy | ±0.5mm | |
Horizontal movement of the whole machine | ±100mm |
★ Synchronous motor electric control knife, manual wiring. Precise size. ★ Two kinds of pressure line form: convex to concave, convex to flat, two kinds of pressure line form can be automatically converted. The depth of the press wheel can be automatically controlled by the computer, and the line shape is good and easy to bend. ★ Using thin tungsten steel alloy knife, sharp blade, service life of more than 8 million long meters. Knife sharpening is electric control, automatic knife sharpening or manual knife sharpening, can be edge cutting edge sharpening, improve production efficiency. ★ Imported synchronous belt drive, thin cutter seat and linear bearing support, accurate positioning size, no accumulation error. ★ Scuttling and pressing line are driven by independent variable frequency motor. |
name | power | Voltage | frequency |
Row of single pole line servo motor | 0.37KW | 380V | 50HZ |
Slitting variable frequency motor | 4KW | 380V | 50HZ |
serial number | main item name | brand or origin | Remark |
01 | frame | Shandong Jinan Steel | Q345 |
02 | Solenoid valve, cylinder | AirTac Taiwan | |
03 | bearing | HRB or C&U | |
04 | Pillow block bearing | Zhejiang Fifth Ring | |
05 | Tungsten Alloy Blades | Sichuan Boyan | ¢ 260mm _ |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 100-140m/min | |
Min. cutting length | 500mm | |
Max. cutting length | 9999mm | |
Cutting accuracy | ±1mm | |
Working power | 380V 50Hz 30KW |
★ Can store 200 groups of orders, change the cutting paper specifications quickly and accurately, without stopping the order, and can achieve computer networking, convenient production management. ★ Tool shaft transmission gear adopts high frequency hardening of precision forged steel material to achieve no backlash transmission, and adopts advanced keyless connection mode to achieve high transmission accuracy. ★ Circular die machine configuration, servo motor direct drive, high die cutting precision, die cutting stick small straight design, low inertia, energy saving and high efficiency, plus color identification system ★ Before and after the paper feed wheel are using the sun wheel press paper, smooth transmission, uniform pressure, not easy to crush the board or cause blockage. ★ This model is energy storage braking (non-energy consumption braking), low energy consumption in the production process, the average power consumption is 1/3 of the ordinary NC cutting machine, saving more than 70% of electricity, to achieve the goal of saving money. ★ Precision adjustable no-backlash gear, to ensure accurate mesh, running balance. ★ Oil bed lubrication is distributed in each gear position for oil supply, lubrication and cooling. ★ Knife roll: high quality precision forged steel, balanced treatment, with good stability. |
Part name Craftsmanship | Specification | Surface treatment | Special treatment |
Cross cutting the upper and lower knife axis | ¢200mm | Conditioning | Dynamic balance |
Front lower conveying roller | ¢156mm | Round grinding chrome plating polishing | Dynamic balance |
Rear lower conveyor roller | ¢156mm | Round grinding chrome plating polishing | Dynamic balance |
Paper shaft | ¢160mm | Wrapped silicone | Dynamic balance |
Output sun gear | ¢160mm | Polyurethane | Intensive |
Name | Power | Voltage | Frequency |
Main drive servo motor | 22KW | 380V | 50HZ |
Paper feed motor | 1.5KW(Frequency adjustment speed) | 380V | 50HZ |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Box rack | Self-produced | HT250 |
02 | Knife roll | Tiangang Precision Forging | 42CrMo |
03 | Full AC servo motor | Faith | 22KW |
04 | Paper frequency conversion motor | Hebei Hengshui Yongshun electric machine factory | |
05 | Flying shear servo control system | Faith | |
06 | Tightening sleeve | XianYang ChaoYue | |
07 | Bearing with seat | Zhejiang Fifth Ring | |
08 | Low-voltage electrical appliances | Chint | Contactor, relay, button |
Working width | 1800mm | |
Design speed | 150m/min | |
Economic speed | 120-150m/min | |
Maximum stacking length | 3500mm | |
Maximum stacking height | 150mm | |
Working power | 380V 50Hz 17KW |
★ Gantry type stacking. Order change time 5 seconds, can automatically count, automatic cross out, automatic order change. ★ Synchronize with the production management system, order management, centralized management, automatic order change without slowing down. ★ The waste of raw tube change is less than 700mm. ★ Crawler type stacking platform, AC servo control lifting, stacking smooth and neat; ★ When the stacking reaches the set amount, the frequency conversion control automatically and smoothly horizontal paper discharge; ★ Tailgate AC servo control positioning, automatic, fast and accurate adjustment when changing orders; ★ Tailgate can be automatically shifted, suitable for small order stacking; ★ The conveying side is standard with electric conveying frame and double station trolley. ★ Independent sealed control cabinet, electrical equipment in dust-free, environment operation; ★ Color touch screen display, easy to operate. ★ Automatic operation control, improve efficiency, save manpower, reduce the labor intensity of operators; |
Serial number | Name of main parts | Brands or place of origin | Remarks |
01 | Frame | Tiangang | Main frame No. 16 channel steel |
02 | PU Leather belt | ShangHai | |
03 | Frequency converter | Taiwan Delta | 3.7KW |
04 | Horizontal reducer | ShanDong | |
05 | Contactor | Schneider | |
06 | Roller shaft | Tian Steel seamless steel pipe |
The maximum amount of glue made by hand | 1 T | |
Glue-making method | two-step method | |
Bulk stirring | Horizontal stirring | |
Carrier stirring | Vertical mixing | |
Storage tank capacity | 1T | |
Working power supply | 380V 50Hz 5KW | |
★Provide starch adhesive for single side corrugating machine, glue coating machine and other glue equipment. Through the rubber pump pipe. The glue making device is composed of carrier tank, main tank, storage tank, glue pump and glue pump. ★Horizontal glue making machine can prepare the main glue and carrier glue at the same time, and mix and stir, large amount of glue. The glue liquid in the storage bucket of the glue room is transported to the storage bucket of each glue equipment by the glue pump to provide the glue liquid for the equipment. |
Component name | Specification | Material | power | remarks |
Horizontal body glue mixer | 1200mm×1000mm×900mm | Q345 | 4KW | Hebei Hengshui Electric Machine |
Carrier mixer | ¢800mm×900mm | Q345 | 1.5KW | Hebei Hengshui Electric Machine |
Single facer machine, glue glue bucket | ¢800mm×1000mm | Q345 | ||
Glue storage bucket | ¢1200mm×1200mm | Q345 | 1.5KW | Hebei Hengshui Electric Machine |
Low-voltage appliance | Schneider | Contactors, relays, buttons |
1 | Steam consumption | About 1.2T/h |
2 | Use a heat source | 2t/h |
3 | Steam pressure | 1.25Mpa |
4 | Maximum temperature inside the pipe | 170-200ºC |
★ Deliver heating energy for each heat equipment in the production line to maintain the stability of the working temperature. ★ Each unit is designed as an independent small unit steam supply system, saving energy and convenient adjustment. ★ Each group of drain units are equipped with a drain bypass, and the equipment is cooled rapidly when it is stopped. ★ Float trap, with empty device, stainless steel check valve to prevent leakage. ★ The pipe system and the rotating heating parts are flexibly connected with metal hoses to extend the service life of the rotating joint. ★ All organic internal steam pipes are made of seamless steel pipes to ensure the safety of use under normal pressure. |
No. | Name | Brand or origin | remarks |
01 | Swivel joint, metal hose | Quanzhou Yujie | |
02 | Steam trap | Peking | Float ball type |
03 | Globe valve, ball valve | China Yuanda | |
04 | Check valve | Zhengzhou Yuming |