Czxy150-1600mm High-Speed Quick Change Single-Sided Corrugated Cardboard Production Line

WJ-150-1600 single corrugated cardboard production line equipment configuration


Main technical parameters and requirments in production line
type:WJ-150-1600 single corrugated cardboard production line:
1.MAX. Produce width:1800mm design speed:150m/min Economic speed:90-120m/min
note:Production line speed test paper should meet the following requirements:(Equipment surface temperature not lower than 172 ºC above)
Paper grade of not less than B grade Paper moisture content of about:11%±2%
Facial tissue:100-250g/m2 core paper:100--180g/m2
Flute-type combination:A ,C, B, E(Or a choice by the customer)
Steam about500Kg/Hr, Maximum pressure:1.2Mpa,Common pressure:0.8-1.1Mpa
6,Power supply:380V 50Hz Three-phase four-wire system
7,equipment installed total power:about 90KW Actual electric consumption:about30KW
8,Equipment area:about 30m×11m×5m(Specific length of foundation Figure prevail)
9,Equipment out of paper orientation:according to user'factory to determine drive left or right
10,Equipment applicability,Available in A, B, C class domestic or imported paper Paper




Customer-owned section
1, steam heating system:proposal with 1000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline.
2,air compressed machine,air pipeline,glue conveying pipe.
3, power supply,wires connected to the operation panel and line pipe.
4, water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7, Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8, installation,commissioning of food, accommodation.And provide installers with the installation.

ZJ-V5B hydraulic shaftless mill roll stand
Structural feature:
★adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
★brake adjustable adopts multi-point braking system.
★every stand matched two sets paper car , and they can paper on the both sides at the same time.





Technical parameters:
1,the range of clamping paper:MAX1600mm MIN1000mm 2,clamping diameters:MAX¢1500mm MIN¢350mm
3,main shaft diameter of paper holder:¢242mm 4,gas source work pressure(Mpa):0.4---0.8Mpa
5,equipment size:Lmx4.3*Wmx1.8*Hmx1.6 6,single weight:MAX4000Kg
Hydraulic system parameters:
1.Work pressure(Mpa):16---18Mpa 2,lifting hydraulic cylinder:¢100×440mm
3.Clamping hydraulic cylinder:¢63×1300m 4,hydraulic station motor power:3KW --380V -- 50Hz
5,solenoid valve voltage:220V 50 Hz
Mainly purchased parts, raw materials and origin:




paper trolley, track

structural feature:
★the whole track buried,The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round,length of track 4510mm.
★each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.
Mainly purchased parts, raw materials and origin:
RG-1-900 Top (core)paper pre-heater
Structural features:
★The pre-heater roller adopt butterfly type head design,comply with a class of pressure vessel national standards, and attach pressure vessel certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjust angle, and angle can rotation adjustment the preheat area in the range of 360°.
★The double stage reducer is used to adjust the angle of the package, and it has the function of self locking.
★The preheating roller is designed with butterfly type head, and steam heating is used.

technical parameters:
Effective width:1600mm 2,diameter of preheat roller:¢900mm
3,angle adjustment range:360°rotation 4,angle shaft diameter:¢110mm×2
5,steam temperature:150-180ºC 6,steam pressure:0.8-1.3Mpa
7,equipment size:Lmx3.3*Wmx1.1*Hmx1.3 8,single weight:MAX. 2000Kg
9,working power:380V 50Hz 10,Motor power:250W short(S2)working system
Mainly purchased parts, raw materials and origin:

SF-320E fingerless type single facer
structural feature:
★design speed:150m/min.
★effective width:1800mm.
★main corrugated roller:¢320mm(According flute differ),pressure roller¢370mm,preheat roller¢400mm.
★using negative pressure type design, low heat loss,helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, pressure uniform, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.
★quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,the entire group of corrugating with motor drive,put into the machie,fixed to the machine base,only need a buttons can complete the replacement quickly and easily.
★corrugated roll adopt 48CrMo high quality alloy steel,dealing with heating, after grinding tungsten carbide surface treatment.
★corrugated roll and pressure roll adopt the airbag control system with high stability, at the same time with pneumatic control buffer effect.
★Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted.
★the moveable type glue unit is convenient to clean and maintain.
★easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.
★built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.
★main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.

Technical parameters:
1,effective width:1600mm 2,operation direction:left or right(Determined in accordance with the customer's facility)
3,design speed:150m/min 4,temperature range:160-200ºC
5,air source:0.4-0.9Mpa 6,steam pressure:0.8-1.3Mpa
7,corrugated flute:(UV type or UVV type)
roller diameter parameters:
1,diameter of up corrugated roller: ¢320mm 2,diameter of pressure roller:¢365m
3,diameter of glue roller:¢270mm 4,diameter fixed paste roll :¢153mm
5,diameter of preheater:¢400mm
powered motor parameters:
1.main frequency drive motor:30KW rated voltage:380V 50Hz Continuous (S1) working standard
2,suction motor:15KW rated voltage:380V 50Hz Continuous (S1) working standard
3,glue reducer linear actuator:30W rated voltage:24V short(S2) working standard
4,glue gap motor:200W*2 rated voltage:380V 50Hz short(S2) working standard
5,glue pump motor: 2.2KW rated voltage:380V 50Hz Continuous (S1) working standard
6,glue frequency motor:3.7KW rated voltage:380V 50Hz Continuous (S1) working standard

Mainly purchased parts, raw materials and origin:

ZDF conveyor bridge
Structural feature:
★This part of the main frame with channel, beam, angle and so connected together.
★other sides are equipped with safety barriers and security herringbone pedal operation face a safety ladder, ensure staff safety and ease of operation.
★independent variable frequency motor lifting mechanism, PVC conveyor belt, a single watt of cardboard into a wavy rule stable.
★All roller surface after grinding hard chrome plated.
★Bridge over the auxiliary high-strength composite sheet, smooth, durable, low friction, reducing transportation resistance cardboard.

technical parameters:
1,working width:1600mm Highest height:3000mm Working speed:150m/min
2,Paper roll and tension roller: ¢130mm Conveyor roller:¢180mm
3,Single-sided corrugated lift motor:3KW (frequency) 380V 50Hz Continuous(S1)Working standard
Mainly purchased parts, raw materials and origin: Note: All the roller surface after grinding and hard chrome plated


DHE-150 Single corrugated longitudinal transverse Cutter(Spiral knife Cross cutting,Full servo NC thin blade slitting, Hanging basket stacking )



Structural features:
1,Store 200 groups of orders, the man-machine interface, the screen displays information can be found at any time, modify, append, canceled.
2,Germany KEB servo motor drive controller, high-performance synchronous servo motor drive.
3,Cutting Machine adopts inlaid front steel blade structure, hardened gear grinding backlash-free transmission, high precision and long life.
4,Host wall of gray cast iron, rigidity, vibration resistance.
5,stacking adopt gantry platform lifting,Reach a certain number of right-angle transverse,Three sections of the paper,Some hair design paper roll straight bend output,Second overlapping fixed-length buffer,three part points Pneumatic separate ,Accelerated export cardboard.Improve working efficiency.The maximum length of stacked is 1.3 meters .This machine is suitable for efficient production color printing business.
6,Full servo motor control, change order fast, change single time 1-3 seconds.
7,Using thin tungsten alloy steel knife,blade sharp,the using life is more than 8000000 meters.
8,Brothers for computer-controlled, automatic or manual knife sharpener can be divided trimming knife edge, increase productivity.
9,Imported synchronous drive system, precision accurate, long life, low operating noise.
10,From high-quality imported industrial computers and high-performance programmable controller configuration, lower computer control system.
technical parameters:
1,The maximum working width:1600mm 2,operation direction:left or right(Determined in accordance with customer plant)
3,The maximum mechanical speed:150m/min 4,Mechanical configuration:Computer spiral knife crosscutting
5,Minimum cutting length:300mm 6,Maximum cutting length:9999mm
7,Precision Cutter:±1mm(Uniform) ±1.5mm(Non-uniform) 8,5 groups ¢200blades

Roller diameter parameters:
Cross on the knife shaft diameter:¢200mm Balancing done deal
2,Cross under the knife shaft diameter:¢200mm Balancing done deal
3,Under the pull roller diameter:¢156mm Balancing done deal
Note: After all have been grinding rollers, hard chrome plated at (upper and lower arbor exception) processing.

Power motors and electrical parameters:

1. main drive motor power:12.5KW Full AC synchronous servo motors

2,Pull the paper motor power:3KW(Frequency Control)
3,feed motor power:1.5KW(Frequency Control)
4,Transverse motor power:0.75KW(Frequency Control)

Mainly purchased parts, raw materials and origin: