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Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

Customization: Available
After-sales Service: One Year
Warranty: One Year
Quantity:
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

Basic Info.

Model NO.
WJ200-2200
Specification
120m× 6m× 4m
Trademark
CZXY
Origin
China

Product Description

WJ200-2200- type five layer corrugated cardboard production line
Business quotation § technical parameters
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

Main technical parameters and requirements in production line
Type:WJ200-2200-type five layer corrugated paperboard production line:
1 Effective width 2200mm 2 Design produce speed 200m/min
3 Three layer economic speed 150-180m/min 4 Five layer economic speed 120-160m/min
5 Seven layer economic speed ------------------ 6 Maximum order change speed 100m/min
7 Longitudinal separation accuracy ±1mm 8 Cross-cutting precision ±1mm

note
Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
Top paper index 100g/--200g/ Ring crush index(N.m/g)8 (Water containing8-10%)
Core paper index 80g/--160g/ Ring crush index(N.m/g)5.5 (Water containing8-10%)
In paper index 90g/--160g/ Ring crush index(N.m/g)6 (Water containing8-10%)
9 Flute combination
10 Steam requirement The maximum pressure 10kg/cm2 Common pressure8-10kg/cm2 use4000kg/Hr
11 Electricity demand AC380V 50Hz 3PH
12 Compressed air The maximum pressure 8kg/cm2 Common pressure5-7kg/cm2 use1m3/min
13 Space Lmin80m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail)
Customer owned section:
1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.
Specification Equipment name QTY Remark
ZJ-V5B Hydraulic shaftless mill roll stand 5set Spindle ¢240mm, hyperbolic heavy rocker, toothed chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.
DXC Electric
loading trolley
10set Electric trolley, double guide rail length is 9000mm, welded by middle plate.
JZJ Automatic splicer 5set Automatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed 200m/min
R09B Top paper preheat cylinder 2set Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°.
R06B Core paper preheat cylinder 2set Roller ¢600mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°.
SF-360EA Cassette Single facer 2set Main corrugating roller ¢360mm,corrugating roller group flute quick change.corrugated roller with spraying tungsten carbide dealing.with maintenance-free airbag loading,PLC automatic control glue, HMI touch screen, Breaks automatic parking relief.
DY-C Electric hydraulic roller change forklift 1set Large capacity battery, power walking, hydraulic lift, centralized control.
MK-360 Corrugating roller quick change
Module
2set Corrugating roller diameter:360mm,with tungsten carbide dealing,Modules including:Both ends of the shaft seat,bearing,steam element,Suction box,Pneumatic components assembly.
R09B-3 Tripe preheater 1set Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°.
GM-20 Double glue machine 1set The diameter of the glue roller is 268mm. Each layer is driven by an independent variable frequency motor, and the PLC adjusts the glue gap and human-machine interface.
TQ25-2 Conveyor bridge 1set The national standard 250 channel steel, 150H steel, 63 angle steel and other connections are used, and the independent frequency conversion motor drives the paper to lift and convey.
XG-JP Automatic correction 1set No power correction model save energy.High precision sheet correction. Paper width change does not require any adjustment
Full width infrared detection curtain.Reduce paper waste generated tear.reduce the waste of paper edge not to precision.
SM-F Double facer 1set The frame is 360 mm national standard channel steel, chrome-plated hot plate 600 mm * 18 pieces, and the whole process hot pressing plate design structure. PLC automatically controls the platen. Temperature display, variable frequency motor.
NCBD NC thin blade slitter scorer 2set Tungsten alloy blade, six-knife and ten-wire type, zero-crimping type. The full servo computer automatically arranges the knives, and the width of the air inlet is automatically adjusted.
NC-20 NC cutter helical knives 1set Full AC synchronous servo control, energy storage brake, helical knife structure, alloy gear transmission, lubricating oil pressure protection, 10.4-inch touch screen display.
DLM-LM Automatic large gantry stacker 1 set Servo drive platform lift, four sections of frequency transmission, automatic points in batches, automatic stacking discharge, imported high-strength belt output,out paper side standard transport aircraft.
Module belt 2set Module belt output.
SG Production Management System 1set Improve the automation of production lines,easy to operate.reduce consumption,Improve the utilization of the base paper,save costs. Automatic control production line,stable quality cardboard.Increase the average speed,Increase productivity.Automatic statistics production ,Easy to keep control of the production line, improve efficiency.
ZJZ Glue station system 1set Customers -owned pipeline.Glue configuration is composed by carrier tank,main tank,storage tank,and send plastic pump,back plastic pump.
QU Air source system 1set Customers provide their own air source.
ZQ Steam system 1set Including steam components such as pipeline valves, traps, instruments, etc. in the equipment, the customer provides heat sources and pipelines.
DQ Electrical control cabinet system Electronic control system: The adsorption type single-sided machine, the drive part, the double-sided machine, and the gluing machine all use variable frequency motors, and Delta's variable frequency control system. The operation interface is simple and convenient, and the speed display control cabinet is equipped with the functions of speed display of each unit, unit call, and emergency stop.
  1. ZJ-V5B Hydraulic shaftless mill roll stand
A,Technical parameters:

Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
Working wide 2200mm
Paper diameter MAX: 1500mm MIN:300mm
Paper width MAX: 2250mm MIN:800mm
Weight capacity 3 T
Paper head size Teeth 3 inches 4 inches
brake Spur gear type 4 points pneumatic
Working air pressure 0.4---0.8Mpa
  1. Main performance characteristics:
Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life.
The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant.
The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain.
  1. Hydraulic system parameters:
Working pressure Hydraulic cylinder working range Hydraulic cylinder working range Hydraulic station motor power Solenoid valve working voltage
16---18Mpa ¢100×420mm ¢63×800mm 3.7KW --380V -- 50Hz 220V--50 Hz
  1. Mainly purchased parts,raw materials and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Main shaft TianJin steel production ¢242mm
02 Swing arm Production by own Resin sand gray ironHT250
03 Wallboard Jigang prduction Q235A Welding parts
04 Bearing C&U
05 Main electrical appliance SIEMENS Contactor, relay, button
06 Hydraulic station 7 Ocean Taiwan oil pump solenoid valve
2,Electric Paper trolley
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
  1. Technical parameters:
Track length 9000mm
Paper loading method Electric
Main frame 18 channel steel and ¢20mm cold drawn round steel
  1. Structural feature:
The web is automatically up and down. Electric push to the position.
The whole track is buried. The main frame is No. 18 channel steel. I-beam is welded with ¢20mm cold drawn round steel. The length of the guide rail is 9000mm.
Each paper holder with two paper carts can feed paper from both sides at the same time.
  1. Mainly purchased parts, raw materials and origin
Serial number Name of main parts Brands or place of origin Remarks
01 Track and paper trolley TangShang or JiNan NO18 channel steel,Q235A,steel strip
02 Bearing C&U

3,High-speed automatic splicers
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
  1. Technical parameters:
Working wide 2200mm
Link paper speed 200m/min
Air pressure 6 bpa
  1. Structural feature:
The maximum diameter of the applicable paper:1500mm.
With the automatic tension control of the original paper holder, the paper can be picked up at high speed and the success rate is high.
No tail paper receiving, reducing paper consumption (only partially overlapping paper tape with a width of 40mm).
When paper car take out, the automatic turn out, and the vacuum adsorption, easy paper loading, automatic tension control paper receiving zero turnovers.
All PLC automatic control, accurate, less failure, easy maintenance.
The first round of the buffer when you pull the paper, automatic alignment, easy to pull paper.
Machine superiority cylinder control speed splicers paper receiving moment does not appear normal motor control of rubble, blistering.
Paper receiving highest speed of 200 m / min.
  1. Main component parameters:

Part name
Craftsmanship
Specification Material Surface treatment
Upper paper guide shaft ¢137mm 45# steel Round grinding chrome
Lower paper guide shaft ¢150mm 45# steel Round grinding chrome
Buffer reel guide roller 1 ¢126mm 45# steel Round grinding chrome
Buffer reel guide roller 2 ¢137mm 45# steel Round grinding chrome
Pinch paper roller ¢99mm 45# steel Round grinding chrome
Hold paper roller ¢99mm 45# steel Round grinding chrome
  1. Mainly purchased parts, raw materials and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Breaker Schneider
02 Contactor Schneider
03 Relay Schneider
04 Left and right conversion solenoid valve Japan SMC
05 Precision pressure regulator Japan SMC
06 Electric proportional valve Japan SMC
07 Speed increase relay Japan SMC
08 Filter Japan SMC
09 Wire rope American Smurfs Aviation equipment
10 Sealing ring American Parker
11 Proximity switch Omron Japan
12 PLC Taiwan Delta
13 Geared motor Taiwan Takasaki
14 The electromagnetic valve TaiWan AirTAC
15 Cylinder STNC




4,R09B Top paper preheater
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Working wide 2200mm
Diameter of preheat roller ¢900mm
Angle adjustment range 0-270°
Angle shaft diameter ¢110mm×2
Steam temperature 200ºC
Steam pressure 1.2Mpa
Working power 380V 50Hz 3PH
Motor power 250W short(S2)working system
B,Structural feature:
Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 0-270°.
The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
C,Mainly purchased parts, raw materials and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Framework Tang Steel Profile Welded parts stress relief
02 Steam rotation joint Quanzhou yujie
03 Preheater Hangang or jigang Q235Bpressure container board
04 Seat belt bearing FuJian FGJ
05 RV Reducer Taiwan city-state or Wanxin RV75
06 Main electrical appliances SIEMENS Contactor, relay, button
07 Trap BeiJing Float
08
R09B Core paper preheater
A,Technical parameters:
Working wide 2200mm
Diameter of preheat roller ¢600mm
Angle adjustment range 0-270°
Angle shaft diameter ¢85mm×2
Steam temperature 200ºC
Steam pressure 1.2Mpa
Working power 380V 50Hz 3PH
Motor power 250W short(S2)working system
B,Structural feature:
Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 0-270°.
The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
C,Mainly purchased parts, raw materials and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Framework Tang Steel Profile Welded parts stress relief
02 Steam rotation joint Quanzhou yujie
03 Preheater Hangang or jigang Q235Bpressure container board
04 Seat belt bearing FuJian FGJ
05 RV Reducer Taiwan city-state or Wanxin RV75
06 Main electrical appliances SIEMENS Contactor, relay, button
07 Trap BeiJing Float
08
5,RG09B-3 Triple preheater
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Working wide 2200mm
Diameter of preheat roller ¢900mm
Angle adjustment range 270°
Angle shaft diameter ¢110mm×2
Steam temperature 200ºC
Steam pressure 1.2Mpa
Working power 380V 50Hz 3PH
Motor power 250W short(S2)working system
B,Structural feature:
Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
C,Mainly purchased parts, raw materials and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Framework Tang Steel Profile Welded parts stress relief
02 Steam rotation joint Quanzhou yujie
03 Preheater Hangang or jigang Q235Bpressure container board
04 Seat belt bearing FuJian FGJ
05 RV Reducer Taiwan city-state or Wanxin RV75
06 Main electrical appliances SIEMENS Contactor, relay, button
07 Trap BeiJing Float
08
6,SF-360E Cassette Single facer
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Working width 2200mm
Design speed 200m/min
Economic speed 120-180m/min
Paper feed range 2250--850mm
Steam temperature 200ºC
Steam pressure 1.2Mpa
Working power 380V 50Hz 55KW
B,Structural feature:
Main corrugating roller:¢360mm(According flute differ),pressure roller¢415mm,preheat roller¢400mm.
Using negative pressure design, lower heat consumption, helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, because the pressure evenly, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.
Quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,put into the machine,and air pressure system will lock it,fixed to the machine base,only need a few buttons can complete the replacement quickly and easily.
Corrugated roller adopt50CRMO high quality alloy steel, dealing with heat,after grinding tungsten carbide surface treatment.
Corrugated roller, pressure roller adopt airbag control system having high stability, having the barometric pressure control buffering effect at the same time.
Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted.
The moveable type glue unit is convenient to clean and maintain.
Easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.
Built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.
Main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.
C,Main component parameters:

Part name
Craftsmanship
Specification Material Surface treatment
Corrugated roller Main roll¢360mm 50CrMAo Tungsten carbide treatment
Pressure roller ¢415mm 45# steel Hardened round grinding chrome plating polishing
Glue roller ¢269mm 45# steel Round grinding and pressing pit mesh chrome plating
Fixed paste roller ¢153mm 45# steel Round grinding chrome
Preheat roller ¢400mm Q235B Round grinding chrome
Paper guide roller ¢110 mm 45# steel Round grinding chrome
D,Main dynamic parameter:
Name Power Voltage Frequency
Main drive motor 30KW 380V 50HZ
High-pressure suction motor 15KW 380V 50HZ
Adjustable glue push rod 30W 380V 50HZ
Glue adjustment motor 200W*2 380V 50HZ
Rubber pump motor 2.2KW 380V 50HZ
Motor of glue department 3.7KW 380V 50HZ
  1. Main parts brand and origin:
Serial number Main part name Brand or place of origin Remarks
01 Box rack Self-produced HT250
02 Rotary joint and metal hose FuJian
03 Main drive motor YongShun 30KW Inverter motor
04 RV reducer Taiwan city-state or Wanxin
05 Bearing C&U
06 Seat belt bearing FuJian
07 High pressure fans Shanghai yingfa 15KW
08 Pneumatic Components AirTac
09 The electromagnetic valve AirTac
10 Low-voltage electrical appliances SIEMENS Contactor, relay, button
11 Frequency controller and PLC Delta or HuiChuan
12 Touch screen Taiwan Weilun or Kunlun Tongtai
7,TQ25-2 Heavy type conveyor bridge
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Working width 2200mm
Design speed 200m/min
Bridge layer 2 layer
Working power 380V 50Hz 13KW
B,Structural feature:
The part of the flyover is to lift the single-facer corrugated paper produced by the single-facer machine, lift it and transport it to the glue coating machine, apply the glue to the double-facer machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping.
This part is made by connecting the main beam with national standard 250 channel steel, 150H steel, 63 angle steel, etc., and the structure is reasonable. No jitter at high speed. The conveying and storage areas are covered with galvanized steel, with low friction, 3 sets of climbing ladders, and 1.2-inch safety guardrails on both sides. , High-strength herringbone pedal, to ensure the safety of personnel and easy operation.
Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
All roller surface after grinding hard chrome plating.
Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper.
C,Main dynamic parameters:
Name Power Voltage Frequency
Single-facer corrugated paper lifting motor 4KW 380V 50HZ
Bridge adsorption fan 3KW 380V 50HZ
Adjusting board wide motor 250W 380V 50HZ
D,Main parts brand and origin:
Serial number Main part name Brand or place of origin Remarks
01 The bridge main skeleton Tiangang or tanggang It is made of national standard 250 channel steel, 150H steel, 63 angle steel, etc.
02 Guardrail Tiangang Ф42mm Low pressure fluid pipe
03 Paper lifting belt Shanghai PVC conveyor belt
04 Cardboard conveyor belt Hebei Parallel transport rubber band
05 Frequency converter Delta or HuiChuan
06 Bearing C&U
07 Seat belt bearing FuJian
08 Paper width adjustment reducer Shangdong jinbuhuan reducer
09 Paper motor(frequency) Hebei hengshui
10 Conveying roller and paper roller ,over paper roller Tiangang Seamless steel pipe
11 Low-voltage electrical appliances SIEMENS Contactor, relay, button

8,Bridge correction machine control system
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production LineWj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Non-contact detection corrugated.
High precision correction paper.
It does not require any adjustment when the width of the paper changes.
Closed-loop control, continuous operation.
Full size infrared LED detection, long life.
At the same time the center and edges of the base correction.
Bridge tension control system to ensure that there is a single corrugated paper steady tension.
Tension control manually controlled by the regulator.
With auxiliary threading motor. In the new paper, when customer assistance.
With the paper through the switch. Joints over time cut the tension.
B,Main parts brand and origin:
Serial number Name Quantity Model
Correction machine
1 Correction light curtain 2 FE4521
2 face paper light curtain 1 FE4521
3 Fitting module 2 ZC4081
4 control motor 2 AG2591
5 control panel 2 DC0341
6 display 1 DO2000
Tensioner
1 PLC 1 FBS-24MAT2-AC
2 Proportional valve 2 DSMC I+V1050-31
3 Brake system 2

9,GM-20 Double glue machine
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Working width 2200mm
Design speed 200m/min
Economic speed 100--180m/min
Glue volume adjustment range 0.08-0.6mm
Number of anilox roller 32 lines
Preheating cylinder temperature range 150-200ºC
Working power 380V 50Hz 9KW
Air source system 0.4-0.9Mpa
Pressing method Pneumatic
B,Structural feature:
The double glue machine is a corrugated paper conveyed from the flyover. After preheating, it is coated again with glue and then pasted into the double-sided machine to paste and bond to produce three-layer five-layer cardboard.
Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply.
after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic.
The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors.
C,Main component parameters:

Part name
Craftsmanship
Specification Surface treatment
Glue roller ¢268mm Round grinding and pressing pit mesh chrome plating
Fixed paste roller ¢146mm Round grinding chrome
Pressure roller ¢150mm Round grinding chrome
Paper shaft ¢110mm Round grinding chrome
Preheating cylinder ¢400mm Round grinding chrome
  1. Main dynamic parameters:
Name Power Voltage Frequency
Rubber roller active motor 3KW*2 380V 50HZ
Glue adjustment speed reducer 200W 380V 50HZ
Roller gap adjustment motor 200W 380V 50HZ
E,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Glue roller and paste roller Tiangang 45# steel
02 Preheat roller Tiangang or Jigang Q235B Container board
03 Bearing C&U
04 Bearing with seat FuJian
05 Pneumatic Components AirTac
06 Low-voltage electrical appliances SIEMENS Contactor, relay, button
07 Glue reducer Taiwan city-state or Wanxin
08 Main reducer Taiwan city-state or Wanxin
09 Touch screen Taiwan Vinylon or Kunlun Tongtai 10.4 inch
10 PLC and inverter Delta or HuiChuan
11 Timing belt Germany OPTIBELT
12 Trap BeiJing Float
  1. SM-F Double facer
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
A,Technical parameters:
Working width 2200mm
Design speed 200m/min
Economic speed 150-200mmin
Hot plate number 600mm×18 piece
Cooling section length 4 meters
Temperature requirements 160-200ºC
Steam pressure 0.8-1.3Mpa
Air pressure 0.5-0.6Mpa
Pneumatic pressure plate 10 groups
Working power 380V 50Hz 55KW
B,Structural feature:
The double-sided machine is a glued single-sided corrugated paper and facial paper laminated, heated platen heating, glue paste, stereotypes to produce flat cardboard.
Surface of hot plate is dealed with grinding, hot plate width600mm,in total 18 pieces hot plate,Minister cooling stereotypes 4m.Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam.
The hot plate adopts pneumatic pressure plate structure. The pressure plate lifting adopts pneumatic structure. 10 sets of spring pneumatic pressure plates are standard.
The heat pipe of the heating plate controls the temperature in multiple sections and has a temperature display.
The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large.
The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, the left and right of the lower conveyor belt is automatically corrected and aligned, and it can also be adjusted manually on both sides.
Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear lubrication.
Electrical components used internationally renowned brands, the device stable and reliable operation.
Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance.
The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working.
C,Main component parameters:

Part name
Craftsmanship
Specification Surface treatment
Upper drive rubber roller ¢700mm Covered with wear-resistant rubber
Lower drive rubber roller ¢400mm Covered with wear-resistant rubber
Front and rear driven belt roller ¢215mm Round grinding chrome plating polishing
Top tension roller ¢155mm Round grinding chrome plating polishing
Upper belt adjustment roller ¢155mm Round grinding chrome plating polishing
D,Main dynamic parameters:
Name Power Voltage Frequency
Main drive motor 55KW 380V 50HZ
E,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Main skeleton Tiangang or lai gang production profiles NO.36channel and NO.18 I-beam
02 Drive wallboard HeBei HanDan Q345
03 Heat board Tiangang or Jigang Q235B container board made
04 Main drive motor HeBei HengShui 55KW Frequency motor
05 Cotton webbing ShenYang Cotton webbing thickness:9mm
06 Trap BeiJing Float
07 Low-voltage electrical appliances SIEMENS Contactor, relay, button
08 Pneumatic Components AirTac or sono
09 Frequency converter Delta or HuiChuan
11 Bearing C&U
12 Bearing with seat FuJian
11.NCBD thin blade slitter scorer(Zero Pressure Line)
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Working width 2200mm
Design speed 250m/min
Economic speed 200-230m/min
Mechanical configuration 6 Knife 10 lines
Min cutting width 140mm
Minimum indentation distance 0mm
Cutter wheel positioning accuracy ±0.5mm
Horizontal movement of the whole machine ±100mm
B,Structural feature:
The synchronous servo motor controls the row of knives and wires. Automatic reset. Precise size. Change order time is 1- 3 seconds. The two machines can be used to change orders immediately without slowing down.
PLC control system, using CANopen bus system, with order management function, equipped with a synchronous signal input interface with dryer speed.
HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
Three kinds of pressure line forms:Convex against the concave(three layers line),Convex against the concave(five layers line),Convex against Flat,Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control,linear, and easy to bend.
Using thin tungsten alloy steel knife,sharp blade,long life of more than 8 million meters.
knife sharpener for computer control,automatic or manual knife sharpener,Cutting edge sharpening can be divided,improve productivity Efficiency.
Imported synchronous belt transmission is adopted, and the thin blade holder and the crimping seat are supported by linear bearings, and the positioning size is accurate without accumulating errors.
The cutting and crimping are driven by independent frequency conversion motors. The suction port is automatically positioned with the change order.
With gas storage tank and low pressure protection function.
C,Main dynamic parameters:
Name Power Voltage Frequency
Row of single-pole servo motors 0.45KW 380V 50HZ
Slitting inverter motor 7.5KW 380V 50HZ
Pressure line frequency conversion motor 7.5KW 380V 50HZ
Suction outlet frequency conversion motor 0.55KW 380v 50HZ
D,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Frame ShanDong JiNan Q345
02 Rail beam TianJin Q345
03 PLC Programming controller Schneider CANopen Bus system
04 HMI Kinco 10.4 inch
05 Row knife servo control Kinco 500w
06 Row line servo control Kinco 500w
07 Line change control Kinco 500w
08 Suction control Kinco 500w
09 Proximity switch, photoelectric switch Japan omron
10 Relay Schneider
11 Main frequency conversion motor HeBei 5.5KW×2
12 Horizontal motor Shandong Jinzhan Reducer
13 Suction exhaust motor ZheJiang 0.55kw
14 Solenoid valve, cylinder AirTac
15 Bearing HRB or C&U
16 Bearing with seat ZheJiang Wuhuan
17 Tungsten alloy blade Sichuan Boyan ¢260mm
18 Linear Guides TaiWan ShangYin

12,NC-20 NC cutter
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Working width 2200mm
Design speed 200m/min
Economic speed 130-180m/min
Min. cutting length 500mm
Max. cutting length 9999mm
Cutting accuracy ±1mm,
Working power 380V 50Hz 53KW
  1. Structural feature:
It can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
This type of brake is energy storage type (non-energy brake), so in the process of production, the average power consumption is 1 / 3 of that of the ordinary NC cutting machine, saving more than 70% of electricity and achieving the goal of saving money.
Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
Independent oil pump and filter are used to distribute two sets of copper pipes in each gear position to feed oil, lubricate and cool.
Knife roller: fine quality forged steel material, the balanced, with good stability.
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line
C,Main dynamic parameters:

Part name
Craftsmanship
Specification Surface treatment Special treatment
Cross cutting the upper and lower knife axis ¢215mm Conditioning Dynamic balance
Front lower conveying roller ¢155mm Round grinding chrome plating polishing Dynamic balance
Rear lower conveyor roller ¢155mm Round grinding chrome plating polishing Dynamic balance
Paper shaft ¢165mm Packed with silicone Dynamic balance
Output sun gear ¢160mm Polyurethane Intensive
D,Main dynamic parameters:
Name Power Voltage Frequency
Main drive servo motor 42.9KW 380V 50HZ
Front feed motor 2.2KW(Frequency adjustment speed) 380V 50HZ
Rear feed motor 2.2KW(Frequency adjustment speed) 380V 50HZ
Lubricating oil pump motor 0.18KW*2 380V 50HZ
E,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Box rack Self-produced HT250
02 Knife roll Tiangang Precision Forging 42CrMo
03 Full AC servo motor Shanghai Futian 42.9KW
04 Paper frequency conversion motor HeBei YongShun
05 Flying shear servo control system INVT
06 Rotary encoder Germany SIKI
07 Timing belt Obi, Germany OPTIBELT
08 Tightening sleeve XianYang ChaoYue
09 Bearing with seat FuJian
10 Low-voltage electrical appliances SIEMENS Contactor, relay, button
11 Proximity switch Omron Japan OMRON
12 Frequency converter Detal or HuiChuan
13 HMI Kunlun State
14 Sun gear ShenZhen




13,DLM-LM Automatic large gantry stacker
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Working width 2500mm
Design speed 250m/min
Economic speed 150-250m/min
Maximum stacking length 3500mm
Maximum stacking height 1700mm
Working power 380V 50Hz 17KW
B,Main performance characteristics:
Gantry stacking.Change order time 20 seconds,automatic counting.
Synchronized with the production management system,orders management,Centralized management,Do not slow down automatically for a single.
Production management for a single waste is less than 700mm.
The crawler stacking platform,AC servo control lifting, stacking stable,tidy.
Backsplash can automatic shift,stacking for small orders;
Independent sealed control cabinets, electrical equipment operating under clean environment;
Color touch-screen display for easy on-site operation.
Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity.
  1. Main dynamic parameters:
Name Power Voltage Frequency
Main conveying motor 3KW*3 380V 50HZ
Suction motor 3KW 380V 50HZ
Horizontal conveyor motor 3KW 380V 50HZ
Tailgate motor 0.75KW 380V 50HZ
D,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Frame Tiangang Main frame No. 16 channel steel
02 PU Leather belt ShangHai
03 Frequency converter Taiwan Delta 3.7KW
04 Horizontal reducer ShanDong
05 Proximity switch OMRON
06 PLC Delta
07 HMI KunLunTongTai
08 Rotary encoder Wuxi Ruipu
09 Contactor Schneider
10 Pneumatic Components AirTAC
14,ZJZ glue station system
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
Manual glue production 0.8T
Glue making method Two-step method
Main stirring Horizontal stirring
Carrier agitation Vertical stirring
Storage tank storage 1T
Working power 380V 50Hz 10KW
B,Main performance characteristics:
Provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large.
Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.
C,Main component parameters:

Part Name
Parameter
Specification Material Power Remark
Horizontal main body glue mixer 1250mm×1000mm×900mm Q345 4KW HeBei HengShui
Carrier glue mixer ¢800mm×900mm Q345 1.5KW HeBei HengShui
Single-facer machine, gluing machine and gluing bucket ¢800mm×1000mm Q345
Storage bucket ¢1200mm×1200mm Q345 1.5KW HeBei HengShui
Low voltage electrical appliances SIEMENS Contactors, Relays, Buttons
15,Steam system
Wj200-2200 Type Five Layer Quick Change Roller Corrugated Cardboard Production Line

A,Technical parameters:
1 Steam consumption About 1.2T/h
2 Equipped with heat source 2t/h
3 Steam pressure 1.25Mpa
4 Maximum temperature in the pipeline 170-200ºC
B,Maximum temperature in the pipeline:
It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable.
Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment.
Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped.
Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage.
The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint.
All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure.
C,Main parts brand and origin:
Serial number Name of main parts Brands or place of origin Remarks
01 Rotary joint, metal hose Quanzhou Yujie
02 Trap BeiJing Float
03 Globe valve, ball valve YuanDa China
04 Check valve Zhengzhou Yuming
05