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Full Automatic and Hot Sales 1600-5 Layer Corrugator Line

Quantity:
  • Paper
  • Cartons
  • Electric
  • Packaging Production Line
  • Transport Packaging, Storage and Packaging, Sales Packing
  • Mildew Proof Packaging
  • Drinks, Dairy Products, Cleaning, Detergent, Cosmetics, Skin Care Products, Oil, Tea, Vegetable, Fruit, Fish, Meat, Snack, Rice, Flour, Seasoning, Hair Care Products
  • Rigid Package
  • In the Packaging
  • Packing
  • Packaging of Export Products
  • 120m/Min
  • 5ply 60-80m/Min
  • 1800mm
  • 2500kg/H
  • 0.8~1.1MPa
  • Minb
  • 11%±2%
  • 100-250G/M2
  • 100-150G/M2
  • 100-200G/M2
  • Standard Abroad Packaging Container
  • computer contro
  • CZXY
  • Hebei, China
  • 8441809000
  • 3-5sets/Month
  • Available | Customized Request
Full Automatic and Hot Sales 1600-5 Layer Corrugator Line


1800-5 LAYER CORRUGATOR LINE
(Design Speed 120m/min, Working Speed 60-80m/min)
Professional Manufacture for Corrugated Line


MAIN SPECIFICATION for 1800-5 LAYER CORRUGATED LINE
MODEL: 1800-5 LAYER CORRUGATOR LINE
  1. Max. Speed of Machine: 120m/min
  2. Working Speed of Machine:3ply 80-100m/min,5ply 60-80m/min
3.Manufacture width: 1800mm
4.Steam consumption:2500kg/h
5.Air compressor pressure:0.8~1.1Mpa
6.Note: The roll paper which is used to test the production speed should meet following requirements:
*Grade: Min. B * Moisture content: 11% ± 2%
*Face paper: 100~250g/m2 * Liner paper: 100~150g/m2
* Corrugated paper: 100- 200g/m2
7.Flute profiles: as per clients request
6. Electricity: 380V, 50Hz,three-phase four wire type(also can do as per clients country electricity standard)
7. Equipment Occupation:the real data is according to the drawing
8. Equipment Direction:Left or Right transmission will be according to client's requirements.
9.Factory request size:specific length as to the foundation of drawing

Buyer supply part:
1.Air compressor and glue pipeline.
2.Main power, electric wire from operate box to main power.
3.Water supply, pipeline and barrel.
4.Water, electric and gas, main ground foundation.
5.Test machine use Raw materials ( paper roll, corn starch, caustic soda, sodium borax) to test machinery.
6.Machine use oil, lubricate oil and high temperature lubricate oil.
7.Installing engineer's food, hotel and supply enough workers to help installing and test machine.
Boiler 4T supply by customer and the pressure 1.25Mpa and the working pressure is 0.8~1.1Mpa.
1 Hydraulic Reel Stand

Full Automatic and Hot Sales 1600-5 Layer Corrugator Line


Structure and Features:
1,Symmetrical structure,can carry two kraft paper at one time,which can work without brake.
2,Reel paper lift-lower, clamp, loosen, movement, contra position operated by hydraulic.feeding kraft / reel paper quickly.
3,Brake: pneumatic brake
Spec of stand:
1, Reel Stand driven by hydraulic
2, Kraft paper range:
Width: Max: 1800mm Min: 900mm
Diameter: Max: Φ1500mm
Max Weight:4000Kg(One side)
3, Pneumatic Source Pressure(Mpa): 0.4---0.8Mpa
4, Power: 380V 50Hz
Spec of Hydraulic:
1,Working Pressure(mpa):16-18mpa,
lift hydraulic cylinder:Φ100×440mm,
Clamping hydraulic cylinder: Φ63×1300mm
Power Motor for Hydraulic Station:3KW --380V -- 50Hz
Spec of electric motor:
1, Reel Paper Nipping Motor Power: 500W*4pcs Short Time(S2) Working Type Nominal voltage:380V 50Hz
2, Lifting Motor Woking Power: 1.5KW 380 V 50 Hz
Main Spare Parts:
Main Parts Name Brand or Origin Material
Reducer Motor SHANDONG DEZHOU
Contactor CHINT
Chuck IPACK
Panel IPACK HT200

Kraft paper feeding ground rack & trolly


Structure and Features:
1, To feed the kraft paper to reel stand.
2, The whole body of rack is under the ground, main frame: Model 14 channel steel with ¢ 20mm drawing bar weld together,overall length 6000mm.
3, Two racks for one reel stand to feed the kraft paper at both side.
Main Spare Parts:
Main Parts Name Band or Origin Material
Rack & Trolly Tangshan Iron&Steel or Jigang Model:14 Channel Steel, Q235A, Steel Strip
Bearing HRB or ZWZ or LYC






2 Preheater Ø 600mm
Full Automatic and Hot Sales 1600-5 Layer Corrugator Line

1, The preheater roller is under the stander of the 1st class(grade) pressure vessel of the national.
2, All the surfaces of every rollers have been grinded with high accuracy and chromed plated to less the resistance of paper preheating, long service of using life.
3, Electric to enlarge the preheating area, preheating area can be in 360° to adjust the preheating
Area.





Common Spec:
1, Working Width: 1800mm
2, Diameter of the Preheater cylinder:Φ600mm
Preheating adjusting area by electric: 360°
Diameter of the roller for Preheating adjusting area by electric:Φ110mm
3, Steam temperature: 150-200ºC Steam pressure: 0.8-1.3Mpa
4, Working Power: 380V 50Hz
5, Power:250W Short Time(S2) Working Type
Main Spare Parts:
Name Origin Material
Steam rotary joint Shandong Tengzhou Rotating Joint
Pre-heater HBIS Group Core -Han-Steel or Jigang Q235B Pressure-Plate
Bearing HRB or ZWZ or LYC
Ball bearing Zhejiang Wuhuan
Reducer Dezhou Jinzhan
Contactor CHINT Or Delixi
Steam trap Disk Type





3 320C Type Single Facer

Feature:
Single facer is design for producing single-face corrugated paper,the medium process into wave-paper, and past glue on the top of flutes, stick with liner become into single-face corrugated paper.
. Upper corrugating roller lift-down controller by two hydraulic cylinder.
Cylinder with magnetic valve button & hydraulic station control pressure roller
. Gluing group: Advance and retreat of the glue roller house is control by two pneumatic cylinders.
. Adjust glue thickness: Quantity of pasting glue and control glue is control by the clearance between glue roller and doctor roller adjustment and the inter-face appear control, figure show gluing details.
. Adjust advance and retreat of glue roller and pressure roller clearance: The electric motor drive cam micro-adjust, and display the adjusting quantity on inter-face by the motor.
. Adjust pressure roller clearance: The electric motor drive cam micro-adjust, and display the adjusting quantity on inter-face by the displacement sensor.
. Main drive part: Main drive with the separate gear box to shift drive, gear is made from high quality alloy steel and the dip oil type, low noise, long life.
. Driving part details: The gear box transfer the kinetic energy to the three rollers (upper, down corrugated roller and pressure roller) through the universal transmission shaft. The structure ensures the stable performance, easy and fast to maintenance.
. Gluing roller idle running part: gear reducer motor,avoid glue dry on roller when machine paused.
. Add three steam turning tie-ins, steam tube and one backwater equipment.
. The iron blank on top of machine can separate disconnect to clean garbage inside, not need disconnect whole machine.
.The axis of upper, down corrugated roller and pressure roller adopt the resistant high temperature oil to lubricate
Gimbal driver system. Individual gear type drive box

Full Automatic and Hot Sales 1600-5 Layer Corrugator Line
Full Automatic and Hot Sales 1600-5 Layer Corrugator Line


Technical parameters:
  1. Working width:1800mm
2,Operation side:left or right(depends on customer's factory)
3,Design speed:120m/min
4,Temperature Control:160-200ºC
5,Gas:0.4-0.9Mpa
6,Steam pressure:0.8-1.3Mpa
7,Corrugated type(UV or UVV)
Roller diameter:
  1. Main corrugated roller: ¢320mm
2,Pressure roller: ¢324mm Gluing roller242mm
3,Pre-heater roller400mm
Motor parameter:
1,Main frequency motor:18.5KW Rated voltage:380V 50Hz Continuous (S1) working standard
2,Suction motor:11KW Rated voltage:380V 50Hz Continuous (S1) working standard
3,Gel reducer:100W Rated voltage:380V 50Hz Short(S2)working standard
4,Gel gap motor:250W Rated voltage:380V 50Hz Short(S2)working standard
5,Glue pump motor:2.2KW Rated voltage:380V 50Hz Continuous (S1) working standard
Main parts:

Main Parts' Name Band or Origin Material
Wallboard Ipack HT250
Drive Box Hebei
rotating joint & flexible metallic tube Shandong Tengzhou Rotating Joint
Main Motor Hebei Yongshun Motor
Reducer CB
Motor of Main Power Hebei Hengshui
Key Point Bearing HRB or ZWZ or LYC
Rolling Bearing Units Zhejiang
High Pressure Fan Shanghai Yingfa Fan
Pneumatic cylinder Ningbo Sono Manufacturing
Electromagnetic valve Air TAC
Steam Trap
Contact apparatus & Electrical Relay CHINT
Variable frequency controller Delta
Glue Feeding Pump Botou of Hebei







4 Duplex Gluer
Structure and Features:
1, Glue rollers' surfaces are annealed, inside hold processed, with dynamic balanced.
The surface is grinded and carved reticulated mottles, glue balance and cost less
2, The glue rollers' turning is controlled by frequency variable motor& frequency variable controller. With frequency variable controller, the glue rollers' speed can follow the double facer or by himself.
3, To prove the nice glue water and do not waste, we adopts auto recycle glue supply, with glue amounts effective controlled, to avoid the glue to become sediment, auto track glue amount.
4, All the rollers surfaces are grinded then chromed plated.
5, Up & down level glue is driven by one frequency variable motor.

Common Spec:
1, Max working width:1800mm
2, Operation Direction: Left or right (decided by the workshop of customer)
3, Preheater cylinder temperature range: 160-200ºC Steam pressure: 0.8-1.2Mpa
4, Pneumatic system: 0.4-0.7Mpa
Spec of the rollers' diameter:
1, Glue roller:Φ215mm Glue amount adjusting roller:Φ140mm
2, Down preheater roller:Φ402mm Up preheater roller: Φ374mm
Spec of Motor:
1, Glue rollers frequency variable motor: 3KW Nominal voltage: 380V 50Hz Continuous (S1) working Type
2, Motor for adjusting the distance between the press roller and gluer roller: 250W Nominal voltage: 380V 50Hz Short time (S1) working Type
3, Glue pump motor: 2.2KW Nominal voltage:380V 50Hz Short time (S1) working Type
Main Spare Parts:
Name Origin Material model
Glue roller & Glue amount adjusting roller Tianjin Iron & Steel
45# steel, quenching and tempering
Pre-heater roller Tianjin Iron & Steel
Q235B Pressure Plate
Bearing HRB or ZWZ or LYC
Ball Bearing Zhejiang
Pneumatic Elements Ningbo Sono Manufacturing
Contactor CHINT
Button CHINT
Reducer for Glue Adjustment Dezhou Jinzhan
Main Reducer Dezhou Jinzhan
Touch Screen WeinView or MCGS
PLC And Frequency Converter Delta

5 Conveying Bridge

1, The Main Frame is connected with channel steel, and angle steel.
2, With Protecting Handrail on both sides and safety pedal, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker.
3, PVC feeder belt to transport the single or double face corrugated sheet with corrugated type.
4, Vacuum suction tension control, suction pipe(140mm) with adjusting valve,draw fan power can be adjusted freely.
5, Electric to correct the position of feeding( two sets),correct parts are driven by fast and accuracy to position, steady to move.

Common Spec:
1, Working Width:1800mm
2, Operation Direction: Left or right(decided by the workshop of customer)
Spec of the rollers:
1,Paper feeding rollers & tension rollers:Φ127mm transport rollers:Φ110mm
2,Main tension drive rollers:Φ127mm paper pass rollers and paper guide rollers:Φ110mm
3,Paper feeding rollers with belts:Φ110mm
Note: All the surfaces of the rollers are grinded and then chromed plated.
Spec of Motor:
1, Single face sheet draw motor: 3kw,Continuous (S1) working Type
variable-frequency control
2, Draw Fan Motor: 3kw,Continuous (S1) working Type
3, Paper width adjusting speed reducer: 250w Short time (S2) working Type
Main Spare Parts:
Name Origin Material model
Main Frame Tianjin Iron & Steel or
Hebei Iron & Steel or Tangshan Iron&Steel
20# Channel Steel, 18# I Steel, 12# Channel,63 # Angle Steel,60mm*80mm Cube steel weld connecting together( All in China National Standard)
Protecting Frame Tianjin Iron & Steel ODΦ42mm Low Pressure Water Pipe
Rollers for Feeding, Lifting, Transporting of the Single Facer Sheet SMSL Pipe of Tianjin Iron & Steel
Lifting Belt for Single Face Sheet Hebei PVC
Lifting Motor for Single Face Sheet Hebei Yongshun Motor
Frequency Converter Fan Motor Shanghai Yingfa
Single Face Sheet Width Adjusting Reducer Dezhou Jinzhan
Frequency Converter Delta
Bearing HRB or ZWZ or LYC
Ball Bearing Zhejiang
Contactor CHINT
Button CHINT


















Item 6 Double Facer


1, Hot Plates' surfaces is grinded and then chromed plated,width:600mm.total 14pieces of hot plates, cold shaping part:4m length.
Hot plates are made by container plates, can pass the national first level pressure container standars
2, Hot plates adopts the compressed gravity press rollers structure.
3, Press rollers' lifting up and down are driven by hydraulic structure.
4, Up convey belt left and right correct by auto with both sides, tension adjusting system:2 sets; down belt manual small amount adjust.
5, Drive rollers' surface is wrapped by rubber, Y shape structure,with middle height,to make sure the board can be out smoothly
6, Drive part,gear oil drown lubricating type, with liquid level meter shown.
7, Main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend.
8, Structure inside of Heating Plates: separated structure to let the steam transported with
S shape and separated from water.


Common Spec:
1, Working width: 1800mm
2, Operation Direction: Left or right (decided by the workshop of customer)
3, Temperature requirement: 160-210ºC Steam Pressure :1.0-1.3Mpa
4, Air pressure:0.6-0.9Mpa
5, Cool shaping length: 4m Heating plates amount: 18pieces
6, Pressure of Hydraulic system: 6---8Mpa
Spec of the rollers' diameter:
Roller
1 Up drive roller Φ600mm (Wrapped by anti-grinded rubber)
2 Down drive roller Φ600mm (Wrapped by anti-grinded rubber)
3 Front driven belt roller Φ320mm
4 Back Shaping Driven belt roller Φ186mm
5 Belt Press roller Φ70mm
6 Shaping Holder Roller Φ86mm
7 Up Belt Tension roller Φ130mm
8 Up belt correcting roller Φ130mm
9 Down Belt Tension roller Φ127mm
10 Down Belt Holder Roller Φ130mm
Note: All the surfaces of the rollers are grinded and then chromed plated.
Spec of Motor:
1, Main Drive Motor: 30kw Frequency variable Nominal voltage: 380V 50Hz Continuous (S1) working Type.
2, Motor for hydraulic system: 2.2kw Frequency variable Nominal voltage: 380V 50Hz Continuous (S1) working Type.
Main Spare Parts:
Name Origin Material model
Main frame Tianjin Iron & Steel or Laigang Steel 36# channels and 16# steel
Heating plate Tianjin Iron & Steel or Jigang Q235B Container Plate
Main driver motor HENGSHUI Frequency motor:30KW
Cotton belt FushunYiyuan Thickness of Cotton Belt:10mm
Contactor CHINT
Hydraulic Station From Zaozhuang City of Shandong
Bearing HRB or ZWZ or LYC
Drive plate Ipack HT250 Cast Iron
Pneumatic Elements Ningbo Sono Manufacturing
Ball bearing Zhejiang Wuhuan






























7 NC Slitter Scorer


Structure and Features:
1. Can store 999 orders, non-stop automatically or manually to change order.
2. Change order fast, 3-8 seconds for changing order, the two machines can be achieved with no slow down immediately for a single.
3. Automatic tracking production line speed to ensure its synchronization with on-line production management system, and compatibility.
4. By the high-quality imports of industrial computers and high-performance programmable controller configuration, lower computer control system.
5. Three kinds of pressure line forms: convex on concave (three lines), convex on the concave (five lines), convex on the flat, all three pressure lines can form an electric conversion. Creasing wheel depth by computer control, linear, easy to bend.
6. Using a thin tungsten steel alloy blade, blade sharp, long life of more than 8 million meters.
7. Brothers of computer control, automatic or manual knife sharpener, you can trim the edge of the Brothers, improve production efficiency.
8. Imported synchronous drive unit, semi-precision, long life, low noise operation.
Technical parameter:
  1. Max. width:1800mm
2,Max. Machine speed:150m/min
  1. specification:zero pressure line 5 knives 8 lines
  2. Min. Cut width:135mm
  3. Max cut width:1850mm
  4. Min pressure line:0mm
  5. cutter wheel positioning accuracy:±0.5mm
Motor:
  1. Knife motor:0.4KW
  1. Knife driver motor:5.5KW
3,line driver motor:5.5KW
Main parts:
Name Origin Material model
Frequency motor HENGSHUI
Bearing HA-LO-WA
Relay CHINT
Proximity switch photoelectric switch OMRON
Controller Schneider
IPC Schneider
Adjust motor Schneider
Brush motor Taiwan



8 NC Cut Off

Structure and Features:
1, Cutting length:500mm-9999mm.
2, Cutting precision:±1mm.
3, Uses the independent oil pump and the filter coordinates two groups of copper tubes to distribute in various gears position for the oil,the lubrication and cooling.
4, Helical knife structure,type sawtooth knife,decrease cutting obstruction,low noise.
5, Balance treatment:high quality alloy steel for blade shaft,which helps to keep it good stability.
6, Sun-shape wheels press cardboard in the front and the rear conveyer.The transporting is stable and with even pressure,which avoid jam caused or broken cardboard.
7, This type of Cut-off just consume the one of third energy compare with the common cutter with its especial structure,economize above 70% energy to get more money.
8, Exact and adjustable on gap gear assure knife-edge joggle exactly.running balanceable.
9,Computer system to keep order. Man-machine conversation system NC. automatic adjust cutting speed by cardboard specification and maching.The screen display various production message.Can consult,modification,superaddition and cancel order during running machine.
10, Germany Serve control system inside of cabinet, to keeping the machine running fast and stable

Spec:
Width 1800mm
Cutting lenth 500-9999mm
Cutting precision ±1mm
Knive roller diameter 210mm
Network System Computer can link to Auto corr Management system,but the information of existing management system should be provide by user
Display:
--Present order no. length, sheet quantity
--Next order no, length, sheet quantity
--Speed, actual length, set length, preset order
--Sheet pass quantity, sheet fail quantity
























Item 9 Automatic Up Stacker
Features:
1. Change order in 5 seconds, automatic counting and automatic horizontal paperboard delivery.
2. Synchronization with production management control system,change order automatically with high speed.
3. During working with production management control system, the waste paperboard less than 700mm duo to change order.
4. Caterpillar type stacking platform, AC servo control movements, stacking smoothly and tidily.
5. Automatic paperboard side delivery when reach the setting quantity.
6. Paperboard dam controlled by AC servo system, change order automatic and fast, suitable for small size paperboard stacking.
7. Standard electric transport conveyor and double side delivery table.
8. Individually sealed control cabinet, electrical running in clean environment.
9. Color touch-screen display for easy field operation.
10. Fully automatic operation control, improve efficiency, save manpower, reduce labor intensity.


Technical parameters:
1,Max. Working width :1800mm 2,Operation side:left or right(depends on customer's factory)
3,Max. Stacking height:300mm
4,Max stacking length:3000 mm
Main parts:
Name Origin Material model
RV reducer Zhejiang
Transmission paper converter Taiwan inverter
Proximity switch Japan OMRON
PLC Taiwan
Rotary encoder REP
Contactor Schneider
Conveying belt Shanghai PVC conveying belt
Pneumatic component CSM


10 Glue Making System
1, Supply the glue for the single facers and double glue machine which use glue water
2, The glue in the glue storage tank are transported by the glue pump to the device.
3, The storage tank and glue supply tank are with mix device, to avoid the glue becoming into the sediment.
4, Glue making device: Main Glue mixer, Vice Glue Mixer, Glue storage tank, glue feeding pump, glue return pump.
5, Glue making system adopts the recycle glue supplying, the rest glue returns back, the liquid level is auto controlled by floating ball, the glue from the return tank is transported to the tanks of each glue using device, to make the functions of the recycle and saving be true, and avoid the glue becoming into the sediment.
6, After the work finished, rest glue of each glue using devices are draw to the glue return storage tank to prepare for the next time using.
7, Responsible for technique guidance, and glue making way.




11 Steam System
Structure & Features:
1, To supply the heating energy for the various heating parts of the line, and keep the working temperature steady.
2, Each groups are deigned to be single steam supply system, temperature control by separately, energy saving and adjust conveniently.
3, Temperature controlled by adjusting the steam pressure, and with pressure gauge.
4, To long the using line of the rotary joints, the pipe system and rotary heating parts are connected by metal flexible pipe to realize the flexible connection
5, All the steam pipes are made of seamless steel pipe, to make sure the safety under the normal pressure.

Common Spec:
1, Steam Consumption: 1.5-2.5T/h
2, Suitable boiler: 4t/h
3, Pressure of boiler: 1.25 Mpa 3, Temperature of inside pipe: 170-200ºC




Best regards,
Carina
CZXY-PACK CARTON MACHINERY MANUFACTURE
Xiazhuang Industry Area, Cangzhou City, Hebei Province, China
Website: http://czxypackmachine.en.made-in-china.com
Made-in-China Website:http://czxypackmachine.en.made-in-china.com



Fax/tel:0317-7805687
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