Production line equipment configuration and technical description
The main technical parameters and requirements of the production line
1, the design speed: 120/min
2, economic speed: 40-100m/min
3, working width: 1000mm
4,Cutting length: 500mm-9999mm
5, cutting accuracy: ± 1mm
6, the largest cardboard thickness: 4mm
7, the length of the production line: about 44.5m;
8, power: 380V 50Hz three-phase four-wire system
9. Total power of equipment: about 84KW, (heating power 30kw, transmission power 54kw, actual power consumption of cold heading about 40kw-50kw)
10, the amount of glue: about 15-30g per square meter per floor
Note: customer-owned part
1, air compressor (0.96 cubic meters), 1 cubic gas tank, total gas line.
2, glue pump and glue pipeline.
3, power, wire and line pipe.
4, water, water pipes.
5, water, electricity, gas ground plane installation of civil engineering.
6, raw materials for test run, corn (potato) starch, caustic soda for industrial use, borax and other materials.
7, equipment with oil, lubricants, hydraulic oil, grease.
Hydraulic mill roller stand
Technical Parameters:
*The original paper frame action mode: Full hydraulic action
* Paper range (work width): Max 1000mm Min 500mm
* Paper diameter: maximum φ1500mm minimum φ350mm
*Maximum load on one side: 2000kg max
* Support spindle diameter: Diameter φ200mm
* Air source working pressure (MPa): 0.4-0.6MPa
* Total equipment power: 3.7kw
*Working power: Voltage 380V Frequency 50Hz
* Overall dimensions: 2850 × 1450 × 1500 (length × width × height)
Hydraulic system parameters
* Working pressure (MPa): 0-1.6MPa
* Hydraulic cylinder working range (swing): φ100mm × 460mm
* Hydraulic cylinder diameter (clamping):φ63mm×650mm
* Hydraulic station motor power: 3kw jog work
* Hydraulic station solenoid valve working voltage: 220V 50Hz
Structural features
* Symmetrical structure can be installed at the same time two rolls of original paper for non-stop paper change operations.
* The use of hydraulic drive, can complete the paper lifting, clamping, loosening, moving centering.
* The taper tip paper head
Main external components, raw materials and origin:
* Bracket main shaft adopts: high quality thick-walled seamless steel pipe, diameter Ø200 Origin: Chengdu
* Side wall panels: Q235-A 25-12mm thick welding
*Clamp arm used: HT200 castings Origin: Hebei
* Main beam connecting channel: 160mm Origin: Anshan Iron and Steel
* Axle: Ha, Wa, Luo products.
* Electrical categories: Zhejiang Zhengtai
*Pneumatic components: Tianao Origin: Zhejiang
*Hydraulic class: Taiwan Shengtian Youyan Origin: Tianjin
paper car or rail
Technical Parameters
*Applicable board width: 1000mm
* Overall dimensions: 4000mm x 400mm x 200mm (length x width x height)
Structural features
* Push the original paper into place, light and flexible.
* The whole track is buried, and the main frame is welded by 14# channel steel, which is sturdy and durable.
* Each rack is equipped with two paper carts and paper is fed from both sides.
Raw materials and purchased parts
* Rails and trolley materials: Tangshan Iron & Steel, Jinan Steel GB production profiles
*Bearing adopts Ha, Wa, Luo products
Bridge transportation
The function of the bridge transportation is to convey the base paper smoothly and accurately to the adjustment position. The bridge is composed of bridges, walkways, guardrails, stairs and roller guides, tensioning devices, and feeders. The bridge columns and beams are 160 I-beams, and the longitudinal beams are 160 channels to maintain the stability of the frame.
Technical Parameters
*Work width: 1000mm
* Dimensions: 17124mm × 2600mm × 3500mm
*Drawing roller diameter: φ165mm After finishing the surface of the roller body, hard chrome plating,
* Diameter of the paper shaft: φ86mm After hard finishing on the surface of the roller body, hard chrome plating,
edge machine (1)
The machine uses Taiwan's gold medal ultrasonic correction system, hydraulic actuators. The ultrasonic detector detects the signal, feeds back the CPU to calculate the offset distance of the base paper, and drives the hydraulic cylinder to correct the offset base paper (error ± 1mm) based on the calculation result. The machine is mainly composed of a correcting roller, an adjusting device, and a rack. Etc.
Technical features and characteristics
*Work width: 1000mm
* Correcting roller diameter 130mm, hard chrome plated on the surface of the roller
* Power: 0.75kw/group Voltage: 380V 50Hz
* Deviation response time 0.001ms
* Overall dimensions: 2100×900×2250
* The weight of the whole machine is 1200kg
* Ultrasonic testing, hydraulic adjustment
* Automatic side to reduce paper waste
Five pre-heater
The main function of the machine is to adjust the moisture of the base paper, reduce the moisture of the base paper, make the moisture substantially consistent, and make the base paper more even.
Technical Parameters
*Work width: 1000mm
* The diameter of the paper guide roller: φ130mm After the surface finish of the roller body is hard-chrome plated,
* Roll diameter: φ400mm After finishing the surface of the roll body, it is plated with hard chrome.
* Dimensions: 1760mm x 900mm x 2580mm (length x width x height)
* Wear one quartz heat pipe per layer, each 6kw
Structural features
* Each roller surface is precision-ground and chrome plated to make it smooth and durable.
* Maintain the flatness of the paper before it is glued, to achieve a uniform coating effect.
*Electric heating makes the moisture in the paper consistent before it enters the applicator.
* Automatic temperature control
Raw materials and purchased parts
* Side wall material: 14 # channel steel Origin: Hebei
* Paper Roller Material: No. 20 Steel Origin: Baotou Steel
* Roll paper material: No. 20 steel, wall thickness 10mm Origin: Jinan Iron and Steel
* The main bearings: Kazakhstan, Luo, tile production, with a bearing Zhejiang Jinrun production.
Coating machine
Technical Parameters:
* Effective working width: up to 1400mm
* Design speed: 110m/min * Economic speed: 40-100m/min
* Working pressure: 0.3 ~ 0.5MPa
* Total power: 8.8kw * Power supply: Voltage 380V Frequency 50Hz
* Dimensions: 2660mm × 1100mm × 2680mm (Length × width × height) Press mode: roller pneumatic
Rubber roller diameter: φ170mm
Coat roller diameter: φ270mm Grinding chrome plated anilox roller
Platen roller diameter: φ114mm Grinding and chrome plating
Paper guide roller diameter: φ114mm Grinding and chrome plating
Features
* Each layer of glue alone drive, variable frequency control, electric adjustment glue, digital display.
* The surface of the rubber coating roller is chrome plated after finishing grinding and the coating is even.
* The squeegee roller is a soft roller, and there are adjustment devices on two layers to make it smaller.
* The special stoppers on both sides prevent the outflow of glue.
Bonding machine
The main function of the compactor is to bind and bind the laminated paperboard and cure the glue through a certain pressure and time. The device is mainly composed of a roller device, a pressure roller device, a pneumatic pressure device, and a machine frame.
Technical Parameters
*Work width: 1000mm
* Dimensions: 4257mm x 1760mm x 1675mm (length x width x height)
* Pressing method: roller pneumatic
* Compact roller φ175m 4 sets of cold viscous compaction device
* Refined chrome plating
Structural features
* Upper roller pneumatic lift adjustable pressure.
* The cardboard is stronger and flatter after bonding.
Raw materials and purchased parts
* Main bridge channel: No. 20 channel Origin: Anshan Iron and Steel
* Paper Roller Material: No. 20 Steel Origin: Baotou Steel
* The main bearing: the use of Kazakhstan, Watts, Luo products, with a bearing Zhejiang Jinrun production.
* Pneumatic components: Tianao Origin: Zhejiang
Compactor
The main function of the machine is to draw the 2-5 layers of composite shaped paper through the pressurizing device to the electric heating and drying section. The machine is mainly composed of upper and lower rubber rollers, pneumatic pressure device, limit device, support board device and rack device.
Technical Parameters
*Work width: 1000mm
* Design speed: 120m/min Working speed: 40-100m/min
* Traction motor power: 7.5kw, reducer reduction ratio 1:23 Operating voltage: 380V frequency 50Hz
* Dimensions: 1760mm x 750mm x 1955mm (length x width x height)
* Pressing mode: pneumatic pressure
* Traction roller diameter: φ525mm Grinding and chrome plating
Structural features
* Independent motor drive, variable frequency control.
* Pneumatic lifting of the traction roller can adjust the pressure to adapt to various qualities of paper traction.
*The traction roller adopts hard rubber roller, pneumatically lifting and can adjust the pressure.
Raw materials and external components
Side wall material: Q235-A steel plate 25mm thick Hebei
*Active roller material: 20G steel
*Hard roller: Origin Hebei
*Bearings: Watts, Kazakhstan, Luoyang Bearings: Zhejiang Jinrun
* Motor class: 7.5kw frequency cycloid ratio: 1:23 Origin Jiangsu
* Frequency Converter: 11kw Brand Invicta
* Electrical categories: Zhejiang Zhengtai
*Pneumatic components: Tianao Origin Zhejiang
Shaper
The main function of the shaping section is to shape the glued paperboard and make the paper board even with a certain pressure and time. The device is mainly composed of a roller device, a pressure roller device, a pneumatic pressure device, and a machine frame.
Technical Parameters
*Work width: 1000mm
* Overall dimensions: 6000mm x 1760mm x 1420mm (length x width x height)
* Pressing method: roller pneumatic
* Shaper roller φ105m 10 sets of cooling setting device
* Refined chrome plating
Structural features
* Upper roller pneumatic lift adjustable pressure.
* The cardboard is firmer and flat after bonding
Raw materials and purchased parts
* Main bridge channel: No. 20 channel Origin: Anshan Iron and Steel
* Paper Roller Material: No. 20 Steel Origin: Baotou Steel
* The main bearing: the use of Kazakhstan, Watts, Luo products, with a bearing Zhejiang Jinrun production.
* Pneumatic components: Tianao Origin: Zhejiang
Traction cutting machine (1)
The main function of this machine is to send the composite shaped cardboard to the cross cutting machine by adding traction and cutting. The machine is mainly composed of upper and lower rubber rollers, pneumatic pressure device, longitudinal cutting device and rack device. The upper and lower rollers are all φ525mm rollers. The upper roller is pneumatically pressurized.
Technical Parameters
*Work width: 1000mm
Mechanical speed: 110m/min Working speed: 40-100m/min
* Traction power: 11kw
* Separation motor power: 2.2kw Working voltage: 380V Frequency 50Hz
* Overall dimensions: 1830mm × 1060mm × 1755mm (length × width × height)
* Pressing mode: pneumatic pressure
* Driven roller diameter: φ420mm hard roller grinding process
* Distributing roller diameter: φ110mm Hard chrome plating
* Paper knife diameter: φ195mm
Structural features
* Independent motor drive, variable frequency control.
* The pressure roller adopts hard rubber roller, pneumatically lifting and can adjust the pressure.
* There are three groups of slitting knives, which can trim and cut. Using Kayoon slitting blades.
* Manually adjust the paper separation mechanism horizontally. The adjustment amount is 30-50mm. It is convenient to adjust the margin on both sides of the cardboard.
Raw materials and external components
* Side wall material: Q235-A steel plate Thickness 25mm Origin Hebei
*Active roller material: 20G steel
*Hard roller: Shore hardness 80 Origin Hebei
* Bearings: Harbin, Wafangdian
* Bearing with seat: Zhejiang Jinrun
* Motors: 11kw Frequency Cycloconverter Ratio: 1:23 Made in Jiangsu (Deyi Electrical Co., Ltd.)
* Appliances: Schneider
* Inverter: 15 kilowatts 1 set 2.2 kilowatts 1 brand Invensys brand
*Pneumatic components: Tianao Origin Zhejiang
spiral knife cutting machine
The main function of this machine is to cross the cut paperboard to the required specifications. The machine is mainly composed of a paper cutting section, a conveying section, an output section, an electric control section, a lubrication section, and a frame section. Using a computerized spiral knife, the shear force is small, the paperboard incision is smooth, and the cost of the cross cutter is reduced. The spiral cross-cutting blade adopts the brand of Anglo-Gallon.
Technical Parameters
*Work width: 1000mm
* The maximum cutting speed: 110m/min
* Paper cutting range: maximum 9999mm minimum 500mm
* Paper cutting accuracy: ±1mm at uniform speed
* Paper cutter shaft diameter: φ240 mm
* Paper guide shaft diameter: φ136mm Hard chromium plating after finishing
*Working power: Voltage 380V Frequency 50Hz
* Drive motor adopts Shanghai Futian servo motor, 15kw, 1200 rpm
* 18.5kw Germany Kobe servo drive
* Overall dimensions: 2100mm × 1200mm × 1300mm (length × width × height)
Structural features:
* Special structural design, mechanical wall panels and bases with excellent strength, and see-through windows on both sides of the wall panels for easy observation and maintenance.
* The transmission system uses oil pump automatic circulation lubrication to ensure transmission accuracy.
* Adopt high-precision, high-hardness precision grinding gears, high-speed, long life, ensure that the knife-edge meshes accurately, and the cardboard is smooth without burrs.
* High-precision cutter shaft, tool holder design, high-speed cutting is very smooth.
* Drive part adopts AC servo drive, German Kobe drive, motor Shanghai Tomita, high quality, fast response and accurate movement.
* The computer can automatically adjust the paper cutting acceleration according to the paperboard specification and production speed; automatically track the running speed of the paperboard and keep it in sync.
* The computer can store 200 sets of orders and automatically complete them in order or according to priority conditions. The screen displays various production information.
* Cutting length 500~9999mm, cutting accuracy ±1mm.
Raw materials and purchased parts
Side wall and base materials: HT200 castings Origin: Hebei
Upper and lower knife shaft material 45 steel
Blade material: W18CrV5Co5 (high speed tool steel)
Gear Material: 20CrMnTi
Main drive motor (AC servo) power 15kw 1 Place of Origin: Shanghai Tomita
German Kobe servo driver Power 18.5kw 1 Place of Origin: Germany
Paper Feeder Power 3kw 1 Unit Origin:Jiangsu Deyi
Pump Motor Power 0.37kw 1 Unit Origin: Dongguan Changan Ma Huachi
Bearings: Main Bearing: Japan NSK, (with seat bearing) Zhejiang Jinrun
Electrical categories: Zhejiang Zhengtai
Pneumatic Components: Zhejiang Tianao
Best regards,
Carina
CZXY-PACK CARTON MACHINERY MANUFACTURE
Xiazhuang Industry Area, Cangzhou City, Hebei Province, China
Website: http://czxypackmachine.en.made-in-china.com
Made-in-China Website:http://czxypackmachine.en.made-in-china.com
Fax/tel:0317-7805687
